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STUDY OF EFFECT OF METAL ARC WELDING PARAMETERS ON WELDING QUALITY BY TAGUCHIS?S ORTHOGONAL ARRAY TECHNIQUE

Anil Jadhav Sandeep M B Ashfaq Hussain

Subject area: Science,Engineering and Technology  ·  Area of research: Welding Technology

Abstract

Welding is one of the most important operations widely used in fabrication industries for producing fabricated structures of wider range and utilities. Often welded structures process complex geometrical shape with varying capabilities. Stainless steel structures are widely used in chemical industries as well as in making medical and domestic appliances, because of its wide applications and utility, it became inevitable to study depth of penetration, grain microstructure and ultimate tensile strength of weld joint which in turn is influenced by parameters like current, voltage, and Gas flow rate. The life span of the welded structure and its quality is decided by all of the above mentioned parameters. This study proposes to analysis the quality of the weld by parametric optimization through identification of the most significant parameter, which influences depth of penetration, ultimate tensile strength and microstructure of the weld, and also is to determine optimum range for selected controllable parameters mentioned above. The parametric optimization for best response is envisaged by Taguchi?s Orthogonal Array which is being one of the most widely used statistical tools used by researchers. The experimental results showed that, current and voltages are most significant factors for depth of penetration (DOP) and ultimate tensile strength (UTS). The experimental values are verified with the confirmation test

Keywords

Depth of penetration (DOP), Tensile strength of weld joint, Ultimate tensile strength (UTS), Taguchi?s Orthogonal Array, Gas metal arc wielding (GMAW)

References

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[3] P. Sathiya, Mahendra Kumar Mishra, B. Shanmugh Rajan. ―Effect of shielding gases on microstructure and mechanical properties of super austenitic stainless steel by hybrid welding‖. Journal of Material & Design 33 (2012) 203-312

[4] P. K. Ghosh, Lutz Dorn, Shirring Kulkarni, F. Hoffman. ―Arc characteristics and behaviour of metal transfer in pulse current GMA welding of stainless steel‖. Journal of Material processing technology 209 (2009) 1262-1274.

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[6] A.K. Lakshminarayan, K. Shanmugam, V. Balsubramanium. ―Effect of welding process on tensile and impact properties hardness and microstructure of AISI 409 M Frratic stainless steel joints fabricated by duplex stainless steel filler metal‖. Journal of Iron & Steel Research International 2009 16(5) 66-72.

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[8] Joseph I .Achebo. Optimization of GMAW protocols and parameters for improving weld strength quality applying the Taguchi method, Proceedings of the world congress on engineering 2011 Vol. 1WEC 2011, July 6-8, 2011, London, U.K

[9] Sukhomay Pal, Surjya k. Pal*, Arun K. Samantaray. Artificial Neural Network Modeling of weld joint strength prediction of a pulsed metal inert gas welding process using arc signals. Journal of material processing technology 202(2008) 464-474 REFERENCE BOOKS

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How to cite this paper

Anil Jadhav, Sandeep M B, Ashfaq Hussain "STUDY OF EFFECT OF METAL ARC WELDING PARAMETERS ON WELDING QUALITY BY TAGUCHIS?S ORTHOGONAL ARRAY TECHNIQUE" Iconic Research And Engineering Journals Volume 1 Issue 8 2018 Page 44-51
Anil Jadhav, Sandeep M B, Ashfaq Hussain "STUDY OF EFFECT OF METAL ARC WELDING PARAMETERS ON WELDING QUALITY BY TAGUCHIS?S ORTHOGONAL ARRAY TECHNIQUE" Iconic Research And Engineering Journals, vol. 1, no. 8, Feb. 2018
Anil Jadhav, Sandeep M B, Ashfaq Hussain (2018). STUDY OF EFFECT OF METAL ARC WELDING PARAMETERS ON WELDING QUALITY BY TAGUCHIS?S ORTHOGONAL ARRAY TECHNIQUE. Iconic Research And Engineering Journals, 1(8).
Anil Jadhav, Sandeep M B, Ashfaq Hussain "STUDY OF EFFECT OF METAL ARC WELDING PARAMETERS ON WELDING QUALITY BY TAGUCHIS?S ORTHOGONAL ARRAY TECHNIQUE" Iconic Research And Engineering Journals, vol. 1, no. 8, Feb. 2018.
@article{1700169,
      author = {Anil Jadhav, Sandeep M B, Ashfaq Hussain},
      title = {STUDY OF EFFECT OF METAL ARC WELDING PARAMETERS ON WELDING QUALITY BY TAGUCHIS?S ORTHOGONAL ARRAY TECHNIQUE},
      journal = {Iconic Research And Engineering Journals},
      year = {2018},
      volume = {1},
      number = {8},
      pages = {44-51},
      issn = {2456-8880},
      url = {https://www.irejournals.com/formatedpaper/1700169.pdf},
      abstract = {Welding is one of the most important operations widely used in fabrication industries for producing fabricated structures of wider range and utilities. Often welded structures process complex geometrical shape with varying capabilities. Stainless steel structures are widely used in chemical industries as well as in making medical and domestic appliances, because of its wide applications and utility, it became inevitable to study depth of penetration, grain microstructure and ultimate tensile strength of weld joint which in turn is influenced by parameters like current, voltage, and Gas flow rate. The life span of the welded structure and its quality is decided by all of the above mentioned parameters. This study proposes to analysis the quality of the weld by parametric optimization through identification of the most significant parameter, which influences depth of penetration, ultimate tensile strength and microstructure of the weld, and also is to determine optimum range for selected controllable parameters mentioned above. The parametric optimization for best response is envisaged by Taguchi?s Orthogonal Array which is being one of the most widely used statistical tools used by researchers. The experimental results showed that, current and voltages are most significant factors for depth of penetration (DOP) and ultimate tensile strength (UTS). The experimental values are verified with the confirmation test},
      keywords = {Depth of penetration (DOP), Tensile strength of weld joint, Ultimate tensile strength (UTS), Taguchi?s Orthogonal Array, Gas metal arc wielding (GMAW)},
      month = {February},
  }