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Structural Analysis Of Chassis Frame For Solar Car

Dr. Htay Htay Win Nang Hsu Thandar Ko

Subject area: Science,Engineering and Technology  ·  Area of research: Mechanical Engineering

Abstract

Automotive chassis is an important part of an automobile. The chassis serves as a frame work for supporting the body and different parts of the automobile. Also, it has to withstand the shock, twist, vibration and other stresses caused due to sudden braking, acceleration, road condition and forces induced by its components. When the loads acting on chassis, weight, loads and equivalent stresses are generated that can because failure occurred. So, maximum bending stress, and deflection are important criteria for the design of the chassis. This research is the work performed towards the optimization of the automotive chassis with constraints of maximum bending stress, maximum shear stress, von-Mises stress and deflection of chassis under maximum load. The solar car for C cross section chassis with three different materials namely, structural steel AISI 1030, AISI 1020 and Alloy Steel. In this research, structural steel AISI 1030 is more strength and less deformation than other two materials. The result of side longitudinal rail for optimum dimensions are outside depth 0.076m, outside width 0.05m, thickness 0.003m, inside depth 0.07m, inside width 0.047m respectively. The result of C cross-section type for cross member dimensions are outside width 0.032m, outside depth 0.07m, thickness 0.003m, inside width 0.029m, inside depth 0.064m. The result of von-Mises stress is 202.4 MN/m2 and deflection 0.00189m for structural steel AISI 1030. SolidWorks software is used for modelling and analysis of stress on chassis frame.

Keywords

Chassis frame, Bending, Deflection, Materials, Shear stress

References

[1] Mr. Birajdar M. D., Prof. Mule J.Y., “Design Modification of Ladder Chassis Frame”, International Journal of Science, Engineering and Technology Research, IJSETR, vol.4, Issue 10, 2015.

[2] MohdAzizi Muhamm ad Nor, Helmi Rashida, Wan Mohd Faizul Wan Mahyuddin 2012, “Stress Analysis of a Low Loader Chassis”, Elsevier Ltd. Sci Verse Science Direct Procedid Engineering Vol.41, 995- 1001.

[3] M. Ravi Chandra,S. Sreenivasulu, Syed Altaf Hussain, 2012, “Modeling and Structural analysis of heavy vehicle chassis made of polymeric composite material by three different cross sections”, International Journal of Modern Engineering Research, IJMER, vol.2, pp.2594-2600

[4] Patel Vijaykumar V, Prof.R.I.Patel, 2012, “Structural Analysis of Automotive Chassis Frame and Design Modification for Weight Reduction”, International Journal of Engineering Research and Technology, ISSN: 2278-0181, vol.1, Issue 3, May 2012.

[5] James M. Gere, Barry J. Goodno. “Mechanics of Materials, Eighth Edition”, 2012.

[6] Muhmad Izwan Bin Sunawan.. “Frame Body Structure for Solar Car” ,University Malaysia Pahang, December, 2010.

[7] Mg Aung Ko Latt, “Design calculating of Frame (Landcruiser)”, March, 2009.

[8] Budynas Nisbett. “Shigley’s Mechanical Engineering Design, Eighth Edition”, the Mc Graw Hill Companies, United State of America, 2006.

[9] Rajender Singh. “Introduction to Basic Manufacturing Processes and Workshop Technology”, New Age International Ltd, 2006.

[10] R. S. Khurmi “A Text book of Machine Design”, Fourteen Edition, Eurasia Publishing House (PVT) Ltd, 2005.

[11] Robert L. Mott, PE. “Applied Strength of Material, 4 th Edition”, University of Dayton, Prentice- Hall of India Private Limited, 2004.

[12] Julien Happian- Simth, New Delhi. “An Introduction to Modern Vehicle Design”, Great Britian. Reed Educational and Professional Publishing Ltd., 2002.

[13] The University of Tennessee at Martin. “Steady Load Failure Theories, Distortion Energy Theory – Lecture 6”, School of Engineering, Engineering 473, Machine Design.

How to cite this paper

Dr. Htay Htay Win, Nang Hsu Thandar Ko "Structural Analysis Of Chassis Frame For Solar Car" Iconic Research And Engineering Journals Volume 3 Issue 2 2019 Page 534-542
Dr. Htay Htay Win, Nang Hsu Thandar Ko "Structural Analysis Of Chassis Frame For Solar Car" Iconic Research And Engineering Journals, vol. 3, no. 2, Aug. 2019
Dr. Htay Htay Win, Nang Hsu Thandar Ko (2019). Structural Analysis Of Chassis Frame For Solar Car. Iconic Research And Engineering Journals, 3(2).
Dr. Htay Htay Win, Nang Hsu Thandar Ko "Structural Analysis Of Chassis Frame For Solar Car" Iconic Research And Engineering Journals, vol. 3, no. 2, Aug. 2019.
@article{1701566,
      author = {Dr. Htay Htay Win, Nang Hsu Thandar Ko},
      title = {Structural Analysis Of Chassis Frame For Solar Car},
      journal = {Iconic Research And Engineering Journals},
      year = {2019},
      volume = {3},
      number = {2},
      pages = {534-542},
      issn = {2456-8880},
      url = {https://www.irejournals.com/formatedpaper/1701566.pdf},
      abstract = {Automotive chassis is an important part of an automobile.  The chassis serves as a frame work for supporting the body and different parts of the automobile.  Also, it has to withstand the shock, twist, vibration and other  stresses  caused  due  to  sudden  braking,  acceleration,  road  condition and forces induced by its components. When the loads acting on chassis, weight, loads and equivalent stresses are generated that can because failure occurred. So, maximum bending stress, and deflection are important criteria for the design of the chassis.  This research is the work performed  towards  the  optimization  of  the  automotive  chassis  with  constraints  of  maximum  bending  stress,  maximum  shear  stress,  von-Mises  stress  and  deflection  of  chassis  under  maximum load. The solar car for C cross section chassis with three different materials namely, structural steel AISI 1030, AISI 1020 and Alloy Steel.  In this research, structural steel AISI 1030 is more strength and less deformation than other two materials.  The  result  of  side  longitudinal  rail  for  optimum  dimensions  are  outside  depth  0.076m,  outside  width  0.05m,  thickness  0.003m,  inside  depth  0.07m,  inside  width 0.047m respectively.  The result of C cross-section type  for  cross  member  dimensions  are  outside  width  0.032m,  outside depth 0.07m, thickness 0.003m, inside width 0.029m,  inside depth  0.064m. The result of von-Mises stress is 202.4 MN/m2 and deflection 0.00189m for structural steel AISI 1030.    SolidWorks software is used for modelling and analysis of stress on chassis frame.},
      keywords = {Chassis frame, Bending, Deflection, Materials, Shear stress},
      month = {August},
  }