Home / Current Issue / Paper 1705977
Conceptual Model for Topology Optimization in Mechanical Engineering to Enhance Structural Efficiency and Material Utilization
Subject area: Science,Engineering and Technology · Area of research: Topology Optimization
Abstract
Topology optimization has emerged as a key technique in mechanical engineering for enhancing structural efficiency and material utilization. This conceptual model presents a framework that integrates advanced topology optimization methods with computational design tools to optimize material distribution within a given design space. The primary goal is to maximize performance while minimizing material usage, which is crucial for reducing costs and improving sustainability in manufacturing and construction. The proposed model emphasizes the application of optimization algorithms, such as genetic algorithms, simulated annealing, and particle swarm optimization, in conjunction with finite element analysis (FEA) to explore various design configurations. By systematically removing unnecessary material and reinforcing critical structural regions, the model ensures the creation of lightweight yet strong components. Additionally, multi-objective optimization is incorporated to balance competing goals, such as minimizing weight while maintaining structural integrity, durability, and safety standards. A key component of the model is its integration with additive manufacturing (AM) technologies, which enables the creation of complex geometries that traditional manufacturing methods cannot achieve. This synergy allows for the realization of optimized structures that are both material-efficient and cost-effective. Furthermore, the model incorporates sensitivity analysis to assess how variations in material properties and external loading conditions affect the overall performance, ensuring robustness in the optimized designs. The framework also considers the environmental impact of material choices, promoting the use of sustainable materials in the optimization process. Case studies demonstrate the effectiveness of this model in optimizing components for industries such as aerospace, automotive, and civil engineering, where both performance and material efficiency are critical. In conclusion, this conceptual model provides a systematic approach to topology optimization, offering significant improvements in structural performance and material utilization. By combining advanced computational methods with sustainable design practices, it paves the way for the development of highly efficient and environmentally conscious mechanical structures.
Keywords
Topology Optimization, Structural Efficiency, Material Utilization, Computational Design, Genetic Algorithms, Finite Element Analysis, Additive Manufacturing, Multi-Objective Optimization, Sustainable Design
References
[1] Albannai, A. I. (2022). A brief review on the common defects in wire arc additive manufacturing. Int. J. Curr. Sci. Res. Rev, 5, 4556-4576.
[2] Aliyi, A. M., & Lemu, H. G. (2019, October). Case study on topology optimized design for additive manufacturing. In IOP Conference Series: Materials Science and Engineering (Vol. 659, No. 1, p. 012020). IOP Publishing.
[3] Allaire, G., Dapogny, C., & Jouve, F. (2021). Shape and topology optimization. In Handbook of numerical analysis (Vol. 22, pp. 1-132). Elsevier.
[4] Arévalo, P., & Jurado, F. (2024). Impact of artificial intelligence on the planning and operation of distributed energy systems in smart grids. Energies, 17(17), 4501.
[5] Barbieri, L., & Muzzupappa, M. (2022). Performance-driven engineering design approaches based on generative design and topology optimization tools: a comparative study. Applied Sciences, 12(4), 2106.
[6] Çam, G. (2022). Prospects of producing aluminum parts by wire arc additive manufacturing (WAAM). Materials Today: Proceedings, 62, 77-85.
[7] Çam, G., & Günen, A. (2024). Challenges and opportunities in the production of magnesium parts by directed energy deposition processes. Journal of Magnesium and Alloys.
[8] Caputo, A., Marzi, G., & Pellegrini, M. M. (2016). The internet of things in manufacturing innovation processes: development and application of a conceptual framework. Business Process Management Journal, 22(2), 383-402.
[9] Dbouk, T. (2017). A review about the engineering design of optimal heat transfer systems using topology optimization. Applied Thermal Engineering, 112, 841-854.
[10] Dongming, G. U. O. (2024). High-performance manufacturing. International Journal of Extreme Manufacturing, 6(6), 060201.
[11] Edwards, A., Weisz-Patrault, D., & Charkaluk, E. (2023). Analysis and fast modelling of microstructures in duplex stainless steel formed by directed energy deposition additive manufacturing. Additive Manufacturing, 61, 103300.
[12] Esmaeilian, B., Wang, B., Lewis, K., Duarte, F., Ratti, C., & Behdad, S. (2018). The future of waste management in smart and sustainable cities: A review and concept paper. Waste management, 81, 177-195.
[13] Fahim, K. E., Islam, M. R., Shihab, N. A., Olvi, M. R., Al Jonayed, K. L., & Das, A. S. (2024). Transformation and future trends of smart grid using machine and deep learning: a state-of-the-art review. International Journal of Applied, 13(3), 583-593.
[14] Fang, H., Ge, H., Zhang, Q., Liu, Y., & Yao, J. (2023). Numerical simulation of microstructure evolution during laser directed energy deposition for Inconel 718 using cellular automaton method coupled with Eulerian multiphase. International Journal of Heat and Mass Transfer, 216, 124554.
[15] Fawaz, A., Hua, Y., Le Corre, S., Fan, Y., & Luo, L. (2022). Topology optimization of heat exchangers: A review. Energy, 252, 124053.
[16] Gandhi, Y., & Minak, G. (2022). A Review on topology optimization strategies for additively manufactured continuous fiber-reinforced composite structures. Applied sciences, 12(21), 11211.
[17] Gebisa, A. W., & Lemu, H. G. (2017, December). A case study on topology optimized design for additive manufacturing. In IOP conference series: materials science and engineering (Vol. 276, No. 1, p. 012026). IOP Publishing.
[18] Guirguis, D., Aulig, N., Picelli, R., Zhu, B., Zhou, Y., Vicente, W., ... & Saitou, K. (2019). Evolutionary black-box topology optimization: Challenges and promises. IEEE Transactions on Evolutionary Computation, 24(4), 613-633.
[19] Gurmesa, F. D., & Lemu, H. G. (2023). Literature Review on Thermomechanical Modelling and Analysis of Residual Stress Effects in Wire Arc Additive Manufacturing. Metals, 13(3), 526.
[20] Haghbin, N. (2024, April). Revolutionizing Mechanical Engineering One-Credit Laboratory Courses: A Project-Based Learning Approach. In ASEE North East Section.
[21] Harrington, C., Bowen, J. A., & Zakrajsek, T. D. (2017). Dynamic lecturing: Research-based strategies to enhance lecture effectiveness. Routledge.
[22] Hassani, S., & Dackermann, U. (2023). A systematic review of advanced sensor technologies for non-destructive testing and structural health monitoring. Sensors, 23(4), 2204.
[23] Hu, F., Lu, Y., Vasilakos, A. V., Hao, Q., Ma, R., Patil, Y., ... & Xiong, N. N. (2016). Robust cyber–physical systems: Concept, models, and implementation. Future generation computer systems, 56, 449-475.
[24] Huang, Z., & Jin, G. (2024). Navigating urban day-ahead energy management considering climate change toward using IoT enabled machine learning technique: Toward future sustainable urban. Sustainable Cities and Society, 101, 105162.
[25] Hussain, M., Zhang, T., Chaudhry, M., Jamil, I., Kausar, S., & Hussain, I. (2024). Review of prediction of stress corrosion cracking in gas pipelines using machine learning. Machines, 12(1), 42.
[26] Ibhadode, O., Zhang, Z., Sixt, J., Nsiempba, K. M., Orakwe, J., Martinez-Marchese, A., ... & Toyserkani, E. (2023). Topology optimization for metal additive manufacturing: current trends, challenges, and future outlook. Virtual and Physical Prototyping, 18(1), e2181192.
[27] Imran, M. M. A., Che Idris, A., De Silva, L. C., Kim, Y. B., & Abas, P. E. (2024). Advancements in 3D Printing: Directed Energy Deposition Techniques, Defect Analysis, and Quality Monitoring. Technologies, 12(6), 86.
[28] Infield, D., & Freris, L. (2020). Renewable energy in power systems. John Wiley & Sons.
[29] Jain, R. (2024). Advancements in AI and IoT for Chip Manufacturing and Defect Prevention. CRC Press.
[30] Jamison, A., Kolmos, A., & Holgaard, J. E. (2014). Hybrid learning: An integrative approach to engineering education. Journal of Engineering Education, 103(2), 253-273.
[31] Jihong, Z. H. U., Han, Z. H. O. U., Chuang, W. A. N. G., Lu, Z. H. O. U., Shangqin, Y. U. A. N., & Zhang, W. (2021). A review of topology optimization for additive manufacturing: Status and challenges. Chinese Journal of Aeronautics, 34(1), 91-110.
[32] Kabeyi, M. J. B., & Olanrewaju, O. A. (2022). Sustainable energy transition for renewable and low carbon grid electricity generation and supply. Frontiers in Energy research, 9, 743114.
[33] Kanetaki, Z., Stergiou, C., Bekas, G., Jacques, S., Troussas, C., Sgouropoulou, C., & Ouahabi, A. (2022). Grade prediction modeling in hybrid learning environments for sustainable engineering education. Sustainability, 14(9), 5205.
[34] Kapilan, N., Vidhya, P., & Gao, X. Z. (2021). Virtual laboratory: A boon to the mechanical engineering education during covid-19 pandemic. Higher Education for the Future, 8(1), 31-46.
[35] Karimi, K., Fardoost, A., Mhatre, N., Rajan, J., Boisvert, D., & Javanmard, M. (2024). A Thorough Review of Emerging Technologies in Micro-and Nanochannel Fabrication: Limitations, Applications, and Comparison. Micromachines, 15(10), 1274.
[36] Kayode-Ajala, O. (2023). Applications of Cyber Threat Intelligence (CTI) in financial institutions and challenges in its adoption. Applied Research in Artificial Intelligence and Cloud Computing, 6(8), 1-21.
[37] Kehrer, L., Keursten, J., Hirschberg, V., & Böhlke, T. (2023). Dynamic mechanical analysis of PA 6 under hydrothermal influences and viscoelastic material modeling. Journal of Thermoplastic Composite Materials, 36(11), 4630-4664.
[38] Khalid, M. (2024). Energy 4.0: AI-enabled digital transformation for sustainable power networks. Computers & Industrial Engineering, 110253.
[39] Khan, R. U., Yin, J., Ahani, E., Nawaz, R., & Yang, M. (2024). Seaport infrastructure risk assessment for hazardous cargo operations using Bayesian networks. Marine Pollution Bulletin, 208, 116966.
[40] Khanna, V. K. (2023). Extreme-temperature and harsh-environment electronics: physics, technology and applications. IOP Publishing.
[41] Kiasari, M., Ghaffari, M., & Aly, H. H. (2024). A comprehensive review of the current status of smart grid technologies for renewable energies integration and future trends: the role of machine learning and energy storage systems. Energies, 17(16), 4128.
[42] Kishor, G., Mugada, K. K., Mahto, R. P., & Okulov, A. (2024). Assessment of microstructure development, defect formation, innovations, and challenges in wire arc based metal additive manufacturing. Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications, 14644207241302262.
[43] Knapp, E. D. (2024). Industrial Network Security: Securing critical infrastructure networks for smart grid, SCADA, and other Industrial Control Systems. Elsevier.
[44] Kolus, A., Wells, R., & Neumann, P. (2018). Production quality and human factors engineering: A systematic review and theoretical framework. Applied ergonomics, 73, 55-89.
[45] Kopelmann, K., Bruns, M., Nocke, A., Beitelschmidt, M., & Cherif, C. (2023). Characterization of the Viscoelastic Properties of Yarn Materials: Dynamic Mechanical Analysis in Longitudinal Direction. Textiles, 3(3), 307-318.
[46] Kruse, T. M. (2018). Integrating Environment, Safety and Health Management Systems in Support of Lean Outcomes.
[47] Krzywanski, J., Sosnowski, M., Grabowska, K., Zylka, A., Lasek, L., & Kijo-Kleczkowska, A. (2024). Advanced computational methods for modeling, prediction and optimization—a review. Materials, 17(14), 3521.
[48] Kumar, A., Panda, D., & Gangawane, K. M. (2024). Microfabrication: techniques and technology. Microfabrication and Nanofabrication: Precision Manufacturing, 11, 47.
[49] Kurrahman, T., Tsai, F. M., Jeng, S. Y., Chiu, A. S., Wu, K. J., & Tseng, M. L. (2024). Sustainable development performance in the semiconductor industry: A data-driven practical guide to strategic roadmapping. Journal of Cleaner Production, 445, 141207.
[50] Lackéus, M., & Williams Middleton, K. (2015). Venture creation programs: bridging entrepreneurship education and technology transfer. Education+ training, 57(1), 48-73.
[51] Lamsal, R. R., Devkota, A., & Bhusal, M. S. (2023). Navigating Global Challenges: The Crucial Role of Semiconductors in Advancing Globalization. Journal of The Institution of Engineers (India): Series B, 104(6), 1389-1399.
[52] Li, C., Kim, I. Y., & Jeswiet, J. (2015). Conceptual and detailed design of an automotive engine cradle by using topology, shape, and size optimization. Structural and Multidisciplinary Optimization, 51, 547-564.
[53] Li, Q. (2024). Exploring the Reform of Flipped Classroom Teaching Based on SPOC: A Case Study of" ARM Embedded System Architecture". International Journal of Education and Humanities, 12(1), 11-13.
[54] Li, S. H., Kumar, P., Chandra, S., & Ramamurty, U. (2023). Directed energy deposition of metals: processing, microstructures, and mechanical properties. International Materials Reviews, 68(6), 605-647.
[55] Li, S., Yuan, S., Zhu, J., Wang, C., Li, J., & Zhang, W. (2020). Additive manufacturing-driven design optimization: Building direction and structural topology. Additive Manufacturing, 36, 101406.
[56] Li, Y., Su, C., & Zhu, J. (2022). Comprehensive review of wire arc additive manufacturing: Hardware system, physical process, monitoring, property characterization, application and future prospects. Results in Engineering, 13, 100330.
[57] Li, Z., Mi, B., Ma, X., Liu, P., Ma, F., Zhang, K., ... & Li, W. (2023). Review of thin-film resistor sensors: Exploring materials, classification, and preparation techniques. Chemical Engineering Journal, 147029.
[58] Liu, J., Gaynor, A. T., Chen, S., Kang, Z., Suresh, K., Takezawa, A., ... & To, A. (2018). Current and future trends in topology optimization for additive manufacturing. Structural and multidisciplinary optimization, 57(6), 2457-2483.
[59] Liu, Y. (2017). Renovation of a mechanical engineering senior design class to an industry-tied and team-oriented course. European Journal of Engineering Education, 42(6), 800-811.
[60] Maitra, V., Su, Y., & Shi, J. (2024). Virtual metrology in semiconductor manufacturing: Current status and future prospects. Expert Systems with Applications, 123559.
[61] Marcelino-Sádaba, S., Benito, P., Martin-Antunes, M. Á., Roldán, P. V., & Veiga, F. (2024). Recovered Foam Impact Absorption Systems. Applied Sciences, 14(20), 9549.
[62] Marougkas, A., Troussas, C., Krouska, A., & Sgouropoulou, C. (2023). Virtual reality in education: a review of learning theories, approaches and methodologies for the last decade. Electronics, 12(13), 2832.
[63] Massaoudi, M. S., Abu-Rub, H., & Ghrayeb, A. (2023). Navigating the landscape of deep reinforcement learning for power system stability control: A review. IEEE Access, 11, 134298-134317.
[64] Melly, S. K., Liu, L., Liu, Y., & Leng, J. (2020). Active composites based on shape memory polymers: overview, fabrication methods, applications, and future prospects. Journal of Materials Science, 55, 10975-11051.
[65] Meng, L., Zhang, W., Quan, D., Shi, G., Tang, L., Hou, Y., ... & Gao, T. (2020). From topology optimization design to additive manufacturing: Today’s success and tomorrow’s roadmap. Archives of Computational Methods in Engineering, 27, 805-830.
[66] Mensah, R. A., Shanmugam, V., Narayanan, S., Renner, J. S., Babu, K., Neisiany, R. E., ... & Das, O. (2022). A review of sustainable and environment-friendly flame retardants used in plastics. Polymer Testing, 108, 107511.
[67] Mishra, R. K., Mishra, V., & Mishra, S. N. (2024). Nanowire-Based Si-CMOS Devices. In Beyond Si-Based CMOS Devices: Materials to Architecture (pp. 27-88). Singapore: Springer Nature Singapore.
[68] Mistry, M., Prajapati, V., & Dholakiya, B. Z. (2024). Redefining Construction: An In-Depth Review of Sustainable Polyurethane Applications. Journal of Polymers and the Environment, 1-42.
[69] Mohammadi, A., Doctorsafaei, A., Ghodsieh, M., & Beigi-Boroujeni, S. (2023). Polyurethane foams. In Polymeric Foams: Fundamentals and Types of Foams (Volume 1) (pp. 143-159). American Chemical Society.
[70] Mohammadi, M., & Mohammadi, A. (2024). Empowering distributed solutions in renewable energy systems and grid optimization. In Distributed Machine Learning and Computing: Theory and Applications (pp. 141-155). Cham: Springer International Publishing.
[71] Moshkbid, E., Cree, D. E., Bradford, L., & Zhang, W. (2024). Biodegradable alternatives to plastic in medical equipment: current state, challenges, and the future. Journal of Composites Science, 8(9), 342.
[72] Mostafaei, A., Ghiaasiaan, R., Ho, I. T., Strayer, S., Chang, K. C., Shamsaei, N., ... & To, A. C. (2023). Additive manufacturing of nickel-based superalloys: A state-of-the-art review on process-structure-defect-property relationship. Progress in Materials Science, 136, 101108.
[73] Muecklich, N., Sikora, I., Paraskevas, A., & Padhra, A. (2023). Safety and reliability in aviation–A systematic scoping review of normal accident theory, high-reliability theory, and resilience engineering in aviation. Safety science, 162, 106097.
[74] Muhammed Raji, A., Hambali, H. U., Khan, Z. I., Binti Mohamad, Z., Azman, H., & Ogabi, R. (2023). Emerging trends in flame retardancy of rigid polyurethane foam and its composites: A review. Journal of Cellular Plastics, 59(1), 65-122.
[75] Mukherjee, S., Lu, D., Raghavan, B., Breitkopf, P., Dutta, S., Xiao, M., & Zhang, W. (2021). Accelerating large-scale topology optimization: state-of-the-art and challenges. Archives of Computational Methods in Engineering, 1-23.
[76] Mukherjee, S., Pal, D., Bhattacharyya, A., & Roy, S. (2024). 28 Future of the Semiconductor Industry. Handbook of Semiconductors: Fundamentals to Emerging Applications, 359.
[77] Namdar, J., & Saénz, M. J. (2024). The Potential Role of the Secondary Market for Semiconductor Manufacturing Equipment.
[78] Nelaturu, P., Hattrick-Simpers, J. R., Moorehead, M., Jambur, V., Szlufarska, I., Couet, A., & Thoma, D. J. (2024). Multi-principal element alloy discovery using directed energy deposition and machine learning. Materials Science and Engineering: A, 891, 145945.
[79] Özel, T., Shokri, H., & Loizeau, R. (2023). A review on wire-fed directed energy deposition based metal additive manufacturing. Journal of Manufacturing and Materials Processing, 7(1), 45.
[80] Panicker, S. (2023). Knowledge-based Modelling of Additive Manufacturing for Sustainability Performance Analysis and Decision Making.
[81] Podgórski, M., Spurgin, N., Mavila, S., & Bowman, C. N. (2020). Mixed mechanisms of bond exchange in covalent adaptable networks: monitoring the contribution of reversible exchange and reversible addition in thiol–succinic anhydride dynamic networks. Polymer Chemistry, 11(33), 5365-5376.
[82] Qian, Q., Asinger, P. A., Lee, M. J., Han, G., Mizrahi Rodriguez, K., Lin, S., ... & Smith, Z. P. (2020). MOF-based membranes for gas separations. Chemical reviews, 120(16), 8161-8266.
[83] Qiu, Z., Shen, X., & Zhao, Z. (2024). Development Trends and Prospects of Semiconductor Devices and Technology. Highlights in Science, Engineering and Technology, 81, 374-380.
[84] Qiu, Z., Wang, Z., van Duin, S., Wu, B., Zhu, H., Wexler, D., ... & Li, H. (2024). A review of challenges and optimization processing during additive manufacturing of trademarked Ni-Cr-based alloys. Modern Manufacturing Processes for Aircraft Materials, 263-309.
[85] Ramasesh, R. V., & Browning, T. R. (2014). A conceptual framework for tackling knowable unknown unknowns in project management. Journal of operations management, 32(4), 190-204.
[86] Rashid, M., Sabu, S., Kunjachan, A., Agilan, M., Anjilivelil, T., & Joseph, J. (2024). Advances in Wire-Arc Additive Manufacturing of Nickel-Based Superalloys: Heat Sources, DfAM Principles, Material Evaluation, Process Parameters, Defect Management, Corrosion Evaluation and Post-Processing Techniques. International Journal of Lightweight Materials and Manufacture.
[87] Raut, L. P., Taiwade, R. V., Fande, A., Narayane, D., & Tawele, P. (2024). 11 Additive Integration Manufacturing with Welding. Advanced Welding Techniques: Current Trends and Future Perspectives, 198.
[88] Ren, S., Zhang, Y., Liu, Y., Sakao, T., Huisingh, D., & Almeida, C. M. (2019). A comprehensive review of big data analytics throughout product lifecycle to support sustainable smart manufacturing: A framework, challenges and future research directions. Journal of cleaner production, 210, 1343-1365.
[89] Ribeiro, T. P., Bernardo, L. F., & Andrade, J. M. (2021). Topology optimisation in structural steel design for additive manufacturing. Applied Sciences, 11(5), 2112.
[90] Saadlaoui, Y., Milan, J. L., Rossi, J. M., & Chabrand, P. (2017). Topology optimization and additive manufacturing: Comparison of conception methods using industrial codes. Journal of Manufacturing Systems, 43, 178-186.
[91] SaberiKamarposhti, M., Kamyab, H., Krishnan, S., Yusuf, M., Rezania, S., Chelliapan, S., & Khorami, M. (2024). A comprehensive review of AI-enhanced smart grid integration for hydrogen energy: Advances, challenges, and future prospects. International Journal of Hydrogen Energy.
[92] Saeedi, A., Eslami-Farsani, R., Ebrahimnezhad-Khaljiri, H., & Najafi, M. (2022). Dynamic mechanical analysis of epoxy/natural fiber composites. In Handbook of Epoxy/Fiber Composites (pp. 1-28). Singapore: Springer Singapore.
[93] Sharma, G., Rathore, S., Kumar, H., & Yadav, K. K. (2024). Wear Properties of Wire and Arc Additive Manufacturing Components: A review on recent developments on Processes, Materials and Parameters. Library of Progress-Library Science, Information Technology & Computer, 44(3).
[94] Shi, L., Wang, J., Xu, S., Li, J., Chen, C., Hu, T., ... & Ren, Z. (2023). Modeling of epitaxial growth of single crystal superalloys fabricated by directed energy deposition. Materials Today Communications, 35, 105899.
[95] Simões, S. (2024). High-Performance Advanced Composites in Multifunctional Material Design: State of the Art, Challenges, and Future Directions. Materials, 17(23), 5997.
[96] Sivakumar, M., Karthikeyan, R., Balaji, N. S., & Kannan, G. R. (2024). Advanced Techniques in Wire Arc Additive Manufacturing: Monitoring, Control, and Automation. Advances in Additive Manufacturing, 443-466.
[97] Sridar, S., Sargent, N., Wang, X., Klecka, M. A., & Xiong, W. (2022). Determination of location-specific solidification cracking susceptibility for a mixed dissimilar alloy processed by wire-arc additive manufacturing. Metals, 12(2), 284.
[98] Srivastava, M., Rathee, S., Tiwari, A., & Dongre, M. (2023). Wire arc additive manufacturing of metals: A review on processes, materials and their behaviour. Materials Chemistry and Physics, 294, 126988.
[99] Stadtler, H., Stadtler, H., Kilger, C., Kilger, C., Meyr, H., & Meyr, H. (2015). Supply chain management and advanced planning: concepts, models, software, and case studies. springer.
[100] Stoiber, N., & Kromoser, B. (2021). Topology optimization in concrete construction: a systematic review on numerical and experimental investigations. Structural and Multidisciplinary Optimization, 64(4), 1725-1749.
[101] Tsavdaridis, K. D. (2015). Applications of topology optimization in structural engineering: High-rise buildings and steel components. Jordan Journal of Civil Engineering, 9(3), 335-357.
[102] Tukker, A. (2015). Product services for a resource-efficient and circular economy–a review. Journal of cleaner production, 97, 76-91.
[103] Ukoba, K., Olatunji, K. O., Adeoye, E., Jen, T. C., & Madyira, D. M. (2024). Optimizing renewable energy systems through artificial intelligence: Review and future prospects. Energy & Environment, 0958305X241256293.
[104] Ustundag, A., Cevikcan, E., Salkin, C., Oner, M., Ustundag, A., & Cevikcan, E. (2018). A conceptual framework for Industry 4.0. Industry 4.0: managing the digital transformation, 3-23.
[105] Vlah, D., Žavbi, R., & Vukašinović, N. (2020, May). Evaluation of topology optimization and generative design tools as support for conceptual design. In Proceedings of the design society: DESIGN conference (Vol. 1, pp. 451-460). Cambridge University Press.
[106] Vlah, D., Žavbi, R., & Vukašinović, N. (2020, May). Evaluation of topology optimization and generative design tools as support for conceptual design. In Proceedings of the design society: DESIGN conference (Vol. 1, pp. 451-460). Cambridge University Press.
[107] Wall, A. (2023). On the development of a novel solidification crack test for additive manufacturing (Doctoral dissertation, University of British Columbia).
[108] Wu, J., Dick, C., & Westermann, R. (2015). A system for high-resolution topology optimization. IEEE transactions on visualization and computer graphics, 22(3), 1195-1208.
[109] Wu, J., Sigmund, O., & Groen, J. P. (2021). Topology optimization of multi-scale structures: a review. Structural and Multidisciplinary Optimization, 63, 1455-1480.
[110] Xu, S., Lu, H., Wang, J., Shi, L., Chen, C., Hu, T., & Ren, Z. (2023). Multi-scale modeling and experimental study on microstructure of Ni-based superalloys in additive manufacturing. Metallurgical and Materials Transactions A, 54(10), 3897-3911.
[111] Yuan, L., Ju, S., Huang, S., Spinelli, I., Yang, J., Shen, C., ... & Kitt, A. (2023). Validation and application of cellular automaton model for microstructure evolution in IN718 during directed energy deposition. Computational Materials Science, 230, 112450.
[112] Zargham, S., Ward, T. A., Ramli, R., & Badruddin, I. A. (2016). Topology optimization: a review for structural designs under vibration problems. Structural and Multidisciplinary Optimization, 53, 1157-1177.
[113] Zeng, Y., Guo, J., Zhang, J., Yang, W., & Li, L. (2024). The Microstructure characteristic and Its influence on the stray grains of Nickel-based single crystal superalloys prepared by Laser directed energy deposition. Journal of Materials Processing Technology, 329, 118443.
[114] Zhang, H., Li, R., Liu, J., Wang, K., Weijian, Q., Shi, L., ... & Wu, S. (2024). State-of-art review on the process-structure-properties-performance linkage in wire arc additive manufacturing. Virtual and Physical Prototyping, 19(1), e2390495.
[115] Zhang, X., Gong, T., Xiao, Y., & Sun, Y. (2023). Dynamic mechanical properties and penetration behavior of reactive nano-inorganic cement-based composites. International Journal of Impact Engineering, 173, 104455.
[116] Zhang, Y., Lei, P., Wang, L., & Yang, J. (2023). Effects of Strain Rate and Fiber Content on the Dynamic Mechanical Properties of Sisal Fiber Cement-Based Composites. Journal of Renewable Materials, 11(1).
[117] Zheng, P., Wang, H., Sang, Z., Zhong, R. Y., Liu, Y., Liu, C., ... & Xu, X. (2018). Smart manufacturing systems for Industry 4.0: Conceptual framework, scenarios, and future perspectives. Frontiers of Mechanical Engineering, 13, 137-150.
[118] Zhou, T., Qiu, Z., Li, Y., Ma, Y., Tao, W., Dong, B., ... & Li, H. (2022): Wire Arc Additive Manufacturing of Nickel-based Superalloy and Stainless Steel Dissimilar Material Component. In Materials for Land, Air, and Space Transportation (pp. 334-386). CRC Press.
[119] Zhu, J. H., Zhang, W. H., & Xia, L. (2016). Topology optimization in aircraft and aerospace structures design. Archives of computational methods in engineering, 23, 595-622.
How to cite this paper
@article{1705977,
author = {Enoch Oluwadunmininu Ogunnowo, Elemele Ogu, Peter Ifechukwude Egbumokei, Ikiomoworio Nicholas Dienagha, Wags Numoipiri Digitemie},
title = {Conceptual Model for Topology Optimization in Mechanical Engineering to Enhance Structural Efficiency and Material Utilization},
journal = {Iconic Research And Engineering Journals},
year = {2024},
volume = {7},
number = {12},
pages = {523-543},
issn = {2456-8880},
url = {https://www.irejournals.com/formatedpaper/1705977.pdf},
abstract = {Topology optimization has emerged as a key technique in mechanical engineering for enhancing structural efficiency and material utilization. This conceptual model presents a framework that integrates advanced topology optimization methods with computational design tools to optimize material distribution within a given design space. The primary goal is to maximize performance while minimizing material usage, which is crucial for reducing costs and improving sustainability in manufacturing and construction. The proposed model emphasizes the application of optimization algorithms, such as genetic algorithms, simulated annealing, and particle swarm optimization, in conjunction with finite element analysis (FEA) to explore various design configurations. By systematically removing unnecessary material and reinforcing critical structural regions, the model ensures the creation of lightweight yet strong components. Additionally, multi-objective optimization is incorporated to balance competing goals, such as minimizing weight while maintaining structural integrity, durability, and safety standards. A key component of the model is its integration with additive manufacturing (AM) technologies, which enables the creation of complex geometries that traditional manufacturing methods cannot achieve. This synergy allows for the realization of optimized structures that are both material-efficient and cost-effective. Furthermore, the model incorporates sensitivity analysis to assess how variations in material properties and external loading conditions affect the overall performance, ensuring robustness in the optimized designs. The framework also considers the environmental impact of material choices, promoting the use of sustainable materials in the optimization process. Case studies demonstrate the effectiveness of this model in optimizing components for industries such as aerospace, automotive, and civil engineering, where both performance and material efficiency are critical. In conclusion, this conceptual model provides a systematic approach to topology optimization, offering significant improvements in structural performance and material utilization. By combining advanced computational methods with sustainable design practices, it paves the way for the development of highly efficient and environmentally conscious mechanical structures.},
keywords = {Topology Optimization, Structural Efficiency, Material Utilization, Computational Design, Genetic Algorithms, Finite Element Analysis, Additive Manufacturing, Multi-Objective Optimization, Sustainable Design},
month = {June},
}