International Peer-Reviewed Journal•Open Access•ISSN 2456-8880
irejournals@gmail.com•+91-7433024337

Home / Current Issue / Paper 1711364

1711364 Vol 9 · Issue 4 Download Paper

Valorization of Wood Waste for Sustainable Construction: Circular Economy Approaches Using Sawdust in Cementitious Materials

Timitimi, P. E. Aleru, K.K. David-Sarogoro, N. Chukunda, F A.

Subject area: Science,Engineering and Technology  ·  Area of research: Forestry and Wood Science Technology

DOI: 10.64388/IREV9I4-1711364-8324

Abstract

The construction industry faces mounting pressure to adopt sustainable practices amid escalating wood waste generation from sawmilling and demolition activities. This review explores the valorization of sawdust, a prevalent wood waste byproduct within cementitious materials as a cornerstone of circular economy strategies. Drawing on recent literature, we examine sawdust's integration as a partial aggregate replacement, filler, or biochar precursor in concrete, mortars, and magnesium oxychloride cement (MOC) composites. Key findings highlight optimal incorporation levels of 5?20% by volume, which yield lightweight materials with enhanced thermal insulation (conductivity reduced to 0.176?0.745 W/mK) and sound absorption (coefficients up to 0.979), while maintaining compressive strengths of 17?50 MPa suitable for non-structural applications. Environmental benefits include diverted landfill waste (e.g., 64 million tonnes annually in the USA), lowered CO? emissions (up to 71% reduction compared to plywood), and carbon sequestration via biochar (870 kg CO?/ton). Challenges such as reduced workability, durability concerns in humid environments, and variability in sawdust quality are addressed through pretreatment methods like boiling or sodium silicate addition. This synthesis underscores sawdust's potential to foster resource-efficient construction, aligning with UN Sustainable Development Goals, and proposes future research on standardized protocols and life-cycle assessments to accelerate adoption.

Keywords

Sawdust, Wood Waste, Cementitious Materials, Circular Economy, Sustainable Construction, Biochar, Lightweight Concrete

References

[1] Abdul Awal, A. S. M., Mariyana, A. A. K., & Hossain, M. Z. (2021). Some aspects of physical and mechanical properties of sawdust concrete. GEOMATE Journal, 10(21), 1918–1923. https://geomatejournal.com/geomate/article/view/2053

[2] Agyemang, E., Ofori-Dua, K., Dwumah, P., & Forkuor, J. B. (2024). Towards responsible resource utilization: A review of sustainable vs. unsustainable reuse of wood waste. PLOS ONE, 19(12), e0312527. https://doi.org/10.1371/journal.pone.0312527

[3] Ahmad, F., Rawat, S., & Zhang, Y. (2024). Magnesium oxychloride cement: development, opportunities and challenges. Applied Sciences, 14(7), 3074.

[4] Ahmed, W., Khushnood, R. A., Memon, S. A., Ahmad, S., Baloch, W. L., & Usman, M. (2018). Effective use of sawdust for the production of eco-friendly and thermal-energy efficient normal weight and lightweight concretes with tailored fracture properties. Journal of Cleaner Production, 184, 1016-1027.

[5] Akhator, P., Obanor, A.I., & Ugege, A. (2017). Nigerian Wood Waste: A Potential Resource for Economic Development. Journal of Applied Sciences and Environmental Management, 21, 246-251.

[6] Alabduljabbar, H., Huseien, G. F., Sam, A. R. M., Alyouef, R., Algaifi, H. A., & Alaskar, A. (2020). Engineering properties of waste sawdust-based lightweight alkali-activated concrete: Experimental assessment and numerical prediction. Materials, 13(23), 5490. https://doi.org/10.3390/ma13235490

[7] Backes, J. G. & Traverso, M. (2021). Application of life cycle sustainability assessment in the construction sector: a systematic literature review. Multidisciplinary Digital Publishing Institute. https://doi.org/10.3390/pr9071248

[8] Bahar, A. A., Yulianto, A., & Astuti, B. (2024). Effect of sawdust addition on thermal conductivity of clay bricks. Rekayasa Sipil, 18(1), 72–77. https://doi.org/10.21776/ub.rekayasasipil.2024.018.01.12

[9] Berger, F., Gauvin, F., & Brouwers, H. J. H. (2020). The recycling potential of wood waste into wood-wool/cement composite. Construction and Building Materials, 260, 119786. https://doi.org/10.1016/j.conbuildmat.2020.119786

[10] Charai, M., Sghiouri, H., Mezrhab, A., Karkri, M., Elhammouti, K., & Nasri, H. (2020). Thermal performance and characterization of a sawdust-clay composite material. Procedia Manufacturing, 46, 690–697. https://doi.org/10.1016/j.promfg.2020.03.098

[11] Cheng Y, Liu J, Wang W, Jin L and Yan S (2024) Preparation and property study of sawdust-modified cement mortar. Front. Mater. 11:1457167. doi: 10.3389/fmats.2024.1457167

[12] Coherent Market Insights. (2025). Wood recycling market size and share analysis — growth trends and forecasts 2025-2032. 2025, February 11 https://www.coherentmarketinsights.com/industry-reports/wood-recycling-market

[13] Crawford, R. H. & Cadorel, X. (2017). A framework for assessing the environmental benefits of mass timber construction. Elsevier BV. https://doi.org/10.1016/j.proeng.2017.08.015

[14] European Union (2018). European wood waste statistics report for recipient and model regions. Ref. Ares (2018)5746538 - 09/11/2018. https://ec.europa.eu/research/participants/documents/downloadPublic?documentIds=080166e5bf1792ce&appId=PPGMS

[15] García, R., González-Vázquez, M. P., Rubiera, F., Pevida, C., & Gil, M. V. (2021). Co-pelletization of pine sawdust and refuse derived fuel (RDF) to high-quality waste-derived pellets. Journal of Cleaner Production, 328, Article 129635. https://doi.org/10.1016/j.jclepro.2021.129635

[16] Gil, H., Ortega, A., & Pérez, J. (2017). Mechanical behavior of mortar reinforced with sawdust waste. Procedia Engineering, 200, 325–332. https://doi.org/10.1016/j.proeng.2017.07.046

[17] Gwarah, L. S., Akatah, B. M., Onungwe, I., & Akpan, P. P. (2019). Partial replacement of ordinary Portland cement with sawdust ash in concrete. Current Journal of Applied Science and Technology, 32(6), 1–7. https://doi.org/10.9734/cjast/2019/v32i630036

[18] Hikmet, N. G. (2024). An up-to-date review of sawdust usage in construction materials. Journal of Engineering, 30(11), 164–184. https://doi.org/10.31026/j.eng.2024.11.10

[19] Jeon, I. K., Kim, Y.-R., & Bullard, J. W. (2025). Examining the Effects of Biochar Characteristics on Early-Age Hydration and Fresh Properties of Cement Paste. Transportation Research Record: Journal of the Transportation Research Board, 0(0),1-14. https://doi.org/10.1177/03611981251345760

[20] Jonathan, C., & Onyoni, J. (2025). A feasible circularity model for construction wood wastes in developing countries: The case of Kenya and Nigeria. Journal of Circular Economy, 3(1), 1-24. https://doi.org/10.55845/AGPI3177

[21] Karunarathna, S., Gunasekara, C., Law, D., Jayathilakage, R., Setunge, S., & Xavier, L. (2025). Timber and wood waste biochar in cementitious composites: a circular economy approach to performance and sustainability: a review. Journal of Material Cycles and Waste Management, 1-26. https://doi.org/10.1007/s10163-025-02345-x

[22] Khadka, S. (2022). Addition of biochar in concrete for improved carbon sequestration: Case of Project BiBe (Bachelor’s thesis). South-Eastern Finland University of Applied Sciences. https://www.theseus.fi/bitstream/handle/10024/744875/Khadka_Suman.pdf?sequence=2 42p

[23] Korba, A., Lekawska-Andrinopoulou, L., Chatziioannou, K., Tsimiklis, G., & Amditis, A. (2025). Wood waste valorization and classification approaches: A systematic review. Open Research Europe, 5, 5. https://doi.org/10.12688/openreseurope.18862.2

[24] Kulikova, Y., Sukhikh, S., Babich, O., Yuliya, M., Krasnovskikh, M., & Noskova, S. (2022). Feasibility of old bark and wood waste recycling. Plants, 11(12), 1549. https://doi.org/10.3390/plants11121549

[25] Leone, R., La Scalia, G., & Saeli, M. (2025). A critical review on reuse potentials of wood waste for innovative products and applications: Trends and future challenges. Sustainable Futures, 10, 100869. https://doi.org/10.1016/j.sftr.2025.100869

[26] Liu, J., Liu, G., Zhang, W., Li, Z., Jin, H., & Xing, F. (2023). A new approach to CO₂ capture and sequestration: A novel carbon capture artificial aggregates made from biochar and municipal waste incineration bottom ash. Construction and Building Materials, 398, 132472. https://doi.org/10.1016/j.conbuildmat.2023.132472

[27] Maduwage, R. S., Ramachandra, T., Indikatiya, I. H. P. R., & Karunasinghe, N. S. (2025). Managing barriers affecting the implementation of sustainable construction wood waste management in Sri Lanka. Conference Proceedings of the International Conference on Facilities Management Futures 2025, 222–230. University of Moratuwa. https://doi.org/10.31705/ICFMF2025.16

[28] Maier, A., & Manea, D. L. (2022). Perspective of using magnesium oxychloride cement (MOC) and wood as a composite building material: a bibliometric literature review. Materials, 15(5), 1772.

[29] Maier, D. (2023). A review of the environmental benefits of using wood waste and magnesium oxychloride cement as a composite building material. Materials, 16(5), 1944. https://doi.org/10.3390/ma16051944

[30] Narsinge, M., Kamble, S., Saste, J., Kolte, R., & Dethe, S. (2022). Study of composite bricks from sawdust and cement. International Journal for Research in Applied Science and Engineering Technology, 10(5), 4978–4983. https://doi.org/10.22214/ijraset.2022.43523

[31] Nnaji, C.C. & Udokpoh, U. (2022) Sawdust waste management in Enugu timber market. Proceedings of the International Conference on Industrial Engineering and Operations Management Nsukka, Nigeria, 5 - 7 April, 2022

[32] Nwiisuator, D., Emerhi, E. A., Ariwaodo, J. O., & Aleru, K. (2011). Wood waste generation and lumber conversion efficiency of selected sawmills in Port Harcourt, Nigeria. Acta Agronomica Nigeriana, 11(1&2), 8–14. http://www.agricolanig.org

[33] Olaiya, B. C., Lawan, M. M., & Olonade, K. A. (2023). Utilization of sawdust composites in construction—a review. SN Applied Sciences, 5(5), 140.

[34] Oluoti, K., Megwai, G., Pettersson, A. and Richards, T. (2014) Nigerian Wood Waste: A Dependable and Renewable Fuel Option for Power Production. World Journal of Engineering and Technology, 2, 234-248. doi: 10.4236/wjet.2014.23025.

[35] Owoyemi, J. M., Olawale, Z. H., & Olalekan, E. I. (2016). Sustainable wood waste management in Nigeria. Environmental & Socio-economic Studies, 4(3), 1–9. https://doi.org/10.1515/environ-2016-0012

[36] Oyedepo, O. J., Oluwajana, S. D., & Akande, S. P. (2014). Investigation of properties of concrete using sawdust as partial replacement for sand. Civil and Environmental Research, 6(2), 35–41. https://www.iiste.org/Journals/index.php/CER/article/view/123

[37] Pazzaglia, A., & Castellani, B. (2023). A decision tool for the valorization of wood waste. Environmental and Climate Technologies, 27(1), 824–835. https://doi.org/10.2478/rtuect-2023-0060

[38] Pereira, D. C., Amaral-Labat, G., & Lenze, G. F. B. S. (2019). Effect of sawdust as porosity agent on final properties of geopolymers. Cerâmica, 65(1), 104–109. https://doi.org/10.1590/0366-6913201965S12607

[39] Priya, E., Vasanthi, P., Prabhu, B., & Murugesan, P. (2025). Sawdust as a sustainable additive: Comparative insights into its role in concrete and brick applications. Cleaner Waste Systems, 11, 100286. https://doi.org/10.1016/j.clwas.2025.100286

[40] Rakshith, B. R., & Dharshan K. (2023). Comparative study on concrete with sawdust as a partial replacement for sand by conventional and self-curing methods. International Journal for Multidisciplinary Research (IJFMR), 5(4), 1–6. https://doi.org/10.36948/ijfmr.2023.v05i04.4698

[41] Salem, T., & Fen-Chong, T. (2025). Clarifying the effect of biochar on the hydration, setting, workability, and mechanical strength of cementitious materials. Construction and Building Materials. Advance online publication. https://doi.org/10.1016/j.conbuildmat.2025.141892

[42] Senadheera, S. S., Gupta, S., Kua, H. W., Hou, D., Kim, S., Tsang, D. C. W., & Ok, Y. S. (2023). Application of biochar in concrete – A review. Cement and Concrete Composites, 143, 105204. https://doi.org/10.1016/j.cemconcomp.2023.105204

[43] Taylor, J., & Warnken, M. (2008). Wood recovery and recycling: A source book for Australia (Project No. PNA017-0708). Forest & Wood Products Australia Limited. https://fwpa.com.au/wp-content/uploads/2008/12/PNA017-0708_Wood_Recycling_0.pdf

[44] Titan Cement Group (2025) Use of alternative raw materials and fuels. https://www.titan.gr/en/sustainability/environment/circular-economy/alternative-raw-materials-and-fuels

[45] U.S. Environmental Protection Agency. (2024). Wood: Material-specific data. 2024, November 8.https://www.epa.gov/facts-and-figures-about-materials-waste-and-recycling/wood-material-specific-data

[46] Udokpoh, U., & Nnaji, C. (2023). Reuse of sawdust in developing countries in the light of sustainable development goals. Recent Progress in Materials, 5(1), 006. https://doi.org/10.21926/rpm.2301006

[47] Waqar, A., Khan, M.B., Najeh, T., Almujibah, H.R. & Benjeddou O. (2024) Performance-based engineering: formulating sustainable concrete with sawdust and steel fiber for superior mechanical properties. Frontiers in Materials. 11:1428700. doi: 10.3389/fmats.2024.1428700

[48] WorkPlus NL. (2021). Wood waste statistics. WorkPlus. 2021, December 2 https://www.workplus.nl/mobile-homes/wood-waste-statistics

[49] Zhao, Z., El-Naggar, A., Kau, J., Olson, C., Tomlinson, D., & Chang, S. X. (2024). Biochar affects compressive strength of Portland cement composites: A meta-analysis. Biochar, 6(1), 21. https://doi.org/10.1007/s42773-024-00309-2

How to cite this paper

Timitimi, P. E., Aleru, K.K., David-Sarogoro, N., Chukunda, F A. "Valorization of Wood Waste for Sustainable Construction: Circular Economy Approaches Using Sawdust in Cementitious Materials" Iconic Research And Engineering Journals Volume 9 Issue 4 2025 Page 818-828 https://doi.org/10.64388/IREV9I4-1711364-8324
Timitimi, P. E., Aleru, K.K., David-Sarogoro, N., Chukunda, F A. "Valorization of Wood Waste for Sustainable Construction: Circular Economy Approaches Using Sawdust in Cementitious Materials" Iconic Research And Engineering Journals, vol. 9, no. 4, Oct. 2025, doi: https://doi.org/10.64388/IREV9I4-1711364-8324
Timitimi, P. E., Aleru, K.K., David-Sarogoro, N., Chukunda, F A. (2025). Valorization of Wood Waste for Sustainable Construction: Circular Economy Approaches Using Sawdust in Cementitious Materials. Iconic Research And Engineering Journals, 9(4). doi: https://doi.org/10.64388/IREV9I4-1711364-8324
Timitimi, P. E., Aleru, K.K., David-Sarogoro, N., Chukunda, F A. "Valorization of Wood Waste for Sustainable Construction: Circular Economy Approaches Using Sawdust in Cementitious Materials" Iconic Research And Engineering Journals, vol. 9, no. 4, Oct. 2025. Crossref, https://doi.org/10.64388/IREV9I4-1711364-8324
@article{1711364,
      author = {Timitimi, P. E., Aleru, K.K., David-Sarogoro, N., Chukunda, F A.},
      title = {Valorization of Wood Waste for Sustainable Construction: Circular Economy Approaches Using Sawdust in Cementitious Materials},
      journal = {Iconic Research And Engineering Journals},
      year = {2025},
      volume = {9},
      number = {4},
      pages = {818-828},
      issn = {2456-8880},
      url = {https://www.irejournals.com/formatedpaper/1711364.pdf},
      abstract = {The construction industry faces mounting pressure to adopt sustainable practices amid escalating wood waste generation from sawmilling and demolition activities. This review explores the valorization of sawdust, a prevalent wood waste byproduct within cementitious materials as a cornerstone of circular economy strategies. Drawing on recent literature, we examine sawdust's integration as a partial aggregate replacement, filler, or biochar precursor in concrete, mortars, and magnesium oxychloride cement (MOC) composites. Key findings highlight optimal incorporation levels of 5?20% by volume, which yield lightweight materials with enhanced thermal insulation (conductivity reduced to 0.176?0.745 W/mK) and sound absorption (coefficients up to 0.979), while maintaining compressive strengths of 17?50 MPa suitable for non-structural applications. Environmental benefits include diverted landfill waste (e.g., 64 million tonnes annually in the USA), lowered CO? emissions (up to 71% reduction compared to plywood), and carbon sequestration via biochar (870 kg CO?/ton). Challenges such as reduced workability, durability concerns in humid environments, and variability in sawdust quality are addressed through pretreatment methods like boiling or sodium silicate addition. This synthesis underscores sawdust's potential to foster resource-efficient construction, aligning with UN Sustainable Development Goals, and proposes future research on standardized protocols and life-cycle assessments to accelerate adoption.},
      keywords = {Sawdust, Wood Waste, Cementitious Materials, Circular Economy, Sustainable Construction, Biochar, Lightweight Concrete},
      month = {October},
      doi = {https://doi.org/10.64388/IREV9I4-1711364-8324}
  }