Home / Current Issue / Paper 1719649
Synergistic Valorization of Rice Husk and Sawdust Biomass Waste for High-Performance Eco-Friendly Particleboards: Structural, Physical, and Economic Optimization.
Subject area: Science,Engineering and Technology · Area of research: Rice Husk, Sawdust, Biomass Waste, Particleboards.
DOI: 10.64388/IREV10I1-1719649
Abstract
This study investigates the performance evaluation of eco-friendly particleboards produced from rice husk and sawdust as sustainable alternatives to conventional wood-based panels. The research aimed to utilize abundant agro-wastes to develop low-cost, high-performance boards while reducing environmental degradation from deforestation and waste burning. Six particleboard samples were produced using urea-formaldehyde resin as binder: pure sawdust (S100), pure rice husk (R100), sawdust-rich blend (SR70/30), rice husk-rich blend (SR30/70), two-layered composite (S100/R100), and commercial Medium Density Fibreboard (MDF) as control. All samples were tested for density, moisture content, water absorption, internal bond (IB) strength, modulus of rupture (MOR), modulus of elasticity (MOE), hardness, impact resistance, and dimensional stability in accordance with EN 312:2010, EN 319:1993, EN 317, and ASTM D1037. The results revealed that the two-layered board (S100/R100) exhibited the best overall performance among the experimental samples. It achieved density and mechanical properties comparable to commercial MDF, with an internal bond strength of 0.51 N/mm² and bending strength within EN 312 interior-grade limits. Rice husk-based boards (R100 and SR30/70) demonstrated superior hardness (up to 38.5 N/mm²) and lower water absorption due to the silica content and denser surface structure of the husk particles. Sawdust-based boards (S100 and SR70/30) showed better flexibility and higher MOR and MOE, indicating stronger fiber bonding but slightly reduced dimensional stability. Warping and swelling rates of all experimental boards remained below the EN 317 limit for interior-grade use, confirming satisfactory dimensional stability. Cost analysis revealed substantial economic benefits, with all experimental boards recording over 70% cost savings compared to commercial MDF. Overall, the study demonstrates that rice husk and sawdust can be effectively combined to produce strong, durable, and dimensionally stable eco-friendly particleboards, promoting circular economy practices while maintaining acceptable structural performance.
Keywords
Circular Bio-Economy; Agrowaste Recycling; Two-Layer Composite; Structural Performance; Modulus of Rupture; Torsional Loading.
References
[1] Adedeji, O. A., & Akinyemi, B. A. (2020). Dimensional stability and mechanical behavior of agro-waste based particleboards using different resin contents. Journal of Building Materials and Structures, 7(3), 45–56.
[2] Ademiluyi, F. T., & Stephen, A. O. (2019). Mechanical performance of rice husk-sawdust particleboard composites for interior applications. International Journal of Composite Materials, 9(2), 33–40.
[3] Akinyemi, B. A., Aigbodion, V. S., & Okonkwo, P. C. (2021). Development of eco-friendly composite panels from agro-residues: A review of properties and processing techniques. Construction and Building Materials, 301, 124096.
[4] ASTM D1037-23. (2023). Standard test methods for evaluating properties of wood-base fiber and particle panel materials. ASTM International, West Conshohocken, PA.
[5] BS EN 312:2010. (2010). Particleboards — Specifications. European Committee for Standardization (CEN), Brussels.
[6] BS EN 317:1993. (1993). Particleboards and fibreboards — Determination of swelling in thickness after immersion in water. CEN, Brussels.
[7] BS EN 319:1993. (1993). Particleboards and fibreboards — Determination of tensile strength perpendicular to the plane of the board (internal bond). CEN, Brussels.
[8] Bruce, M. A., Okoli, C. E., & Abdul Khalil, H. P. S. (2023). Advanced thermomechanical pressing protocols for multi-layered lignocellulosic waste panels. Sustainable Materials and Technologies, 36, e00591.
[9] Hesami, R., & Daneshvar, A. (2019). Physical and mechanical properties of particleboard manufactured from agricultural residues and wood particles. Journal of Composite Materials, 53(9), 1265–1277.
[10] Jackson, D. (2023). Environmental sustainability in particleboard production: A review. Sustainable Materials and Technologies, 35, e00412.
[11] Jabile, L. M., Tuyor, M. P., Salcedo, A., Balangao, J. K. B., & Namoco Jr., C. S. (2022). Utilization of sawdust and rice husk for particle board application. ARPN Journal of Engineering and Applied Sciences, 17(2), 257–261.
[12] Jiang, J., et al. (2022). Lignin-based adhesives for particleboard: Recent developments and future prospects. Industrial Crops and Products, 184, 115012.
[13] Kamke, F. A., et al. (2024). Recent advances and future trends in wood composites manufacturing. Wood and Fiber Science, 56(1), 1–18.
[14] Khan, M. A., Rahman, M. M., & Hossain, M. S. (2021). Utilization of sawdust in agriculture: A review. Journal of Soil Science and Plant Nutrition, 21(4), 2263–2274.
[15] Li, H., Liu, J., & Wang, X. (2023). Challenges and opportunities in sawdust utilization: A review. Resources, Conservation and Recycling, 176, 105853.
[16] Liu, Y., et al. (2023). Challenges and opportunities in the development of sustainable urea formaldehyde adhesives. Green Chemistry, 25(8), 3112–3135.
[17] Mitchual, S. J., Mensah, K., & Darkwa, N. A. (2020). Evaluation of physical and mechanical properties of particleboard produced from sawdust of tropical hardwood species and coconut coir. Journal of Wood Science, 66(1), 12–23.
[18] Nemli, G., Odabaş-Serin, Z., Özdemir, F., & Ayrılmış, N. (2019). Potential use of textile dust in the middle layer of three-layered particleboards as an eco-friendly solution. BioResources, 14(1), 120–127.
[19] Orelma, H., Tanaka, A., Vuoriluoto, M., Khakalo, A., & Korpela, A. (2021). Manufacture of all-wood sawdust-based particleboard using ionic-liquid facilitated fusion approach. Holzforschung, 75(5), 441–449.
[20] Sharma, R., Jangid, A., & Gupta, R. (2020). Development and characterization of rice husk–sawdust particleboards using urea-formaldehyde resin. Journal of Building Engineering, 32, 101559.
[21] Xu, W., Chen, H., Li, H., Zhang, Z., & Li, J. (2023). Rice husk ash as a supplementary cementitious material in concrete: A review. Construction and Building Materials, 309, 125034.
How to cite this paper
@article{1719649,
author = {Ani, Felix Omobu, Chidolue, Chukwunonso Udochukwu , Ezeagu, Akaolisa Celestine, Okoli, Chukwuebuka Collins},
title = {Synergistic Valorization of Rice Husk and Sawdust Biomass Waste for High-Performance Eco-Friendly Particleboards: Structural, Physical, and Economic Optimization.},
journal = {Iconic Research And Engineering Journals},
year = {2026},
volume = {10},
number = {1},
pages = {2028-2034},
issn = {2456-8880},
url = {https://www.irejournals.com/formatedpaper/1719649.pdf},
abstract = {This study investigates the performance evaluation of eco-friendly particleboards produced from rice husk and sawdust as sustainable alternatives to conventional wood-based panels. The research aimed to utilize abundant agro-wastes to develop low-cost, high-performance boards while reducing environmental degradation from deforestation and waste burning. Six particleboard samples were produced using urea-formaldehyde resin as binder: pure sawdust (S100), pure rice husk (R100), sawdust-rich blend (SR70/30), rice husk-rich blend (SR30/70), two-layered composite (S100/R100), and commercial Medium Density Fibreboard (MDF) as control. All samples were tested for density, moisture content, water absorption, internal bond (IB) strength, modulus of rupture (MOR), modulus of elasticity (MOE), hardness, impact resistance, and dimensional stability in accordance with EN 312:2010, EN 319:1993, EN 317, and ASTM D1037. The results revealed that the two-layered board (S100/R100) exhibited the best overall performance among the experimental samples. It achieved density and mechanical properties comparable to commercial MDF, with an internal bond strength of 0.51 N/mm² and bending strength within EN 312 interior-grade limits. Rice husk-based boards (R100 and SR30/70) demonstrated superior hardness (up to 38.5 N/mm²) and lower water absorption due to the silica content and denser surface structure of the husk particles. Sawdust-based boards (S100 and SR70/30) showed better flexibility and higher MOR and MOE, indicating stronger fiber bonding but slightly reduced dimensional stability. Warping and swelling rates of all experimental boards remained below the EN 317 limit for interior-grade use, confirming satisfactory dimensional stability. Cost analysis revealed substantial economic benefits, with all experimental boards recording over 70% cost savings compared to commercial MDF. Overall, the study demonstrates that rice husk and sawdust can be effectively combined to produce strong, durable, and dimensionally stable eco-friendly particleboards, promoting circular economy practices while maintaining acceptable structural performance. },
keywords = {Circular Bio-Economy; Agrowaste Recycling; Two-Layer Composite; Structural Performance; Modulus of Rupture; Torsional Loading.},
month = {July},
doi = {https://doi.org/10.64388/IREV10I1-1719649}
}