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Analysis of the Effect of Cutting Conditions on Tool Life in Drilling Process Using S45C Carbon Steel Workpieces
Subject area: Science,Engineering and Technology · Area of research: Manufacture Engineering
Abstract
Chisels are one of the most important components in the process of cutting a workpiece. In the drilling process, tool wear will increase to a certain limit or it will be damaged. The length of service time is called tool life which has an impact on production costs. This research aims to analyze the effect of cutting conditions on tool life in the drilling process using S45C carbon steel workpieces. The method used in this research is a quantitative method that is experimental by testing the cutting process on a bench drilling machine by varying the cutting conditions and then analyzing the tool life in the process. Based on cost tests carried out on the IXION BT 25 bench drilling machine using coolant, the results showed that the longest tool life was at a cutting speed of 29,908 m/minute, a tool diameter of 17 mm which resulted in a tool life of 1.8 minutes, and the lowest tool life. at a cutting speed of 28,150 m/minute with a tool diameter of 8 mm, which results in a tool life of 0.0495 minutes. . From these results it can be seen that cutting speed greatly influences tool life.
Keywords
Cutting Condition, Tool Life, Drilling
References
[1] Rochim, T. 2007. Klasifikasi Proses Gaya dan Daya Pemesinan, Institut Teknologi Bandung.
[2] Lubis, S., Reynaldi., Askolani, A., & Ariyanti, S. 2021. Analisis Keausan Mata Pahat Dan Waktu Pemotongan pada Proses Drilling Baja S45C. Seri Seminar Nasional Ke-III Universitas Tarumanagara, Jakarta.
[3] Rahmat, M., & Haripriadi, B. 2019. Analisa Pengaruh Variasi Parameter Pemotongan Dan Pendingin Terhadap Tingkat Keausan Pahat End Mill HSS Hasil Pemesinan CNC Router Milling pada Aluminium Sheet 1100. Jurnal Polimesin Lhokseumawe Volume 17. 2 pp 13-20.
[4] Ansyori, A. 2015. Pengaruh Kecepatan Potong dan Makan terhadap Umur Pahat pada Pemesinan Freis Paduan Magnesium. Mechanical, 6 (1) pp 28-35.
[5] Poeng, R., & Ulaan, T. 2021. Pengaruh Komposisi Media Pendingin Terhadap Machinability Mesin Bench Drill IXION BT 25, Penelitian Mandiri Jurusan Teknik Mesin Unsrat.
[6] Ulaan, Tertius. 2022. Analisis Keausan Pahat Proses Drilling Dengan Kondisi Pemotongan Tanpa Menggunakan Cairan Pendingin. Penelitian Mandiri Jurusan Teknik Mesin Unsrat.
[7] Ulaan, T., Poeng, R., Gede, I., & Lumintang, R. 2023. Design of Cooling System on Ixion BT 25 Bench Drill Machine to Reduce Cutting Heat, IRE Journals Volume 7 Issue 2 ; 271-274
How to cite this paper
@article{1706361,
author = {Tertius V. Y. Ulaan, Romels Lumintang, Irvan Rondonuwu},
title = {Analysis of the Effect of Cutting Conditions on Tool Life in Drilling Process Using S45C Carbon Steel Workpieces},
journal = {Iconic Research And Engineering Journals},
year = {2024},
volume = {8},
number = {4},
pages = {472-477},
issn = {2456-8880},
url = {https://www.irejournals.com/formatedpaper/1706361.pdf},
abstract = {Chisels are one of the most important components in the process of cutting a workpiece. In the drilling process, tool wear will increase to a certain limit or it will be damaged. The length of service time is called tool life which has an impact on production costs. This research aims to analyze the effect of cutting conditions on tool life in the drilling process using S45C carbon steel workpieces. The method used in this research is a quantitative method that is experimental by testing the cutting process on a bench drilling machine by varying the cutting conditions and then analyzing the tool life in the process. Based on cost tests carried out on the IXION BT 25 bench drilling machine using coolant, the results showed that the longest tool life was at a cutting speed of 29,908 m/minute, a tool diameter of 17 mm which resulted in a tool life of 1.8 minutes, and the lowest tool life. at a cutting speed of 28,150 m/minute with a tool diameter of 8 mm, which results in a tool life of 0.0495 minutes. . From these results it can be seen that cutting speed greatly influences tool life.},
keywords = {Cutting Condition, Tool Life, Drilling},
month = {October},
}