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1706361PublishedVol 8 · Issue 4

Analysis of the Effect of Cutting Conditions on Tool Life in Drilling Process Using S45C Carbon Steel Workpieces

Tertius V. Y. Ulaan Romels Lumintang Irvan Rondonuwu

Subject area: Science,Engineering and Technology  ·  Area of research: Manufacture Engineering

Abstract

Chisels are one of the most important components in the process of cutting a workpiece. In the drilling process, tool wear will increase to a certain limit or it will be damaged. The length of service time is called tool life which has an impact on production costs. This research aims to analyze the effect of cutting conditions on tool life in the drilling process using S45C carbon steel workpieces. The method used in this research is a quantitative method that is experimental by testing the cutting process on a bench drilling machine by varying the cutting conditions and then analyzing the tool life in the process. Based on cost tests carried out on the IXION BT 25 bench drilling machine using coolant, the results showed that the longest tool life was at a cutting speed of 29,908 m/minute, a tool diameter of 17 mm which resulted in a tool life of 1.8 minutes, and the lowest tool life. at a cutting speed of 28,150 m/minute with a tool diameter of 8 mm, which results in a tool life of 0.0495 minutes. . From these results it can be seen that cutting speed greatly influences tool life.

Keywords

Cutting Condition, Tool Life, Drilling

How to cite this paper

Tertius V. Y. Ulaan, Romels Lumintang, Irvan Rondonuwu "Analysis of the Effect of Cutting Conditions on Tool Life in Drilling Process Using S45C Carbon Steel Workpieces" Iconic Research And Engineering Journals Volume 8 Issue 4 2024 Page 472-477
Tertius V. Y. Ulaan, Romels Lumintang, Irvan Rondonuwu "Analysis of the Effect of Cutting Conditions on Tool Life in Drilling Process Using S45C Carbon Steel Workpieces" Iconic Research And Engineering Journals, vol. 8, no. 4, Oct. 2024
Tertius V. Y. Ulaan, Romels Lumintang, Irvan Rondonuwu (2024). Analysis of the Effect of Cutting Conditions on Tool Life in Drilling Process Using S45C Carbon Steel Workpieces. Iconic Research And Engineering Journals, 8(4).
Tertius V. Y. Ulaan, Romels Lumintang, Irvan Rondonuwu "Analysis of the Effect of Cutting Conditions on Tool Life in Drilling Process Using S45C Carbon Steel Workpieces" Iconic Research And Engineering Journals, vol. 8, no. 4, Oct. 2024.
@article{1706361,
      author = {Tertius V. Y. Ulaan, Romels Lumintang, Irvan Rondonuwu},
      title = {Analysis of the Effect of Cutting Conditions on Tool Life in Drilling Process Using S45C Carbon Steel Workpieces},
      journal = {Iconic Research And Engineering Journals},
      year = {2024},
      volume = {8},
      number = {4},
      pages = {472-477},
      issn = {2456-8880},
      url = {https://www.irejournals.com/formatedpaper/1706361.pdf},
      abstract = {Chisels are one of the most important components in the process of cutting a workpiece. In the drilling process, tool wear will increase to a certain limit or it will be damaged. The length of service time is called tool life which has an impact on production costs. This research aims to analyze the effect of cutting conditions on tool life in the drilling process using S45C carbon steel workpieces. The method used in this research is a quantitative method that is experimental by testing the cutting process on a bench drilling machine by varying the cutting conditions and then analyzing the tool life in the process.  Based on cost tests carried out on the IXION BT 25 bench drilling machine using coolant, the results showed that the longest tool life was at a cutting speed of 29,908 m/minute, a tool diameter of 17 mm which resulted in a tool life of 1.8 minutes, and the lowest tool life. at a cutting speed of 28,150 m/minute with a tool diameter of 8 mm, which results in a tool life of 0.0495 minutes. . From these results it can be seen that cutting speed greatly influences tool life.},
      keywords = {Cutting Condition, Tool Life, Drilling},
      month = {October},
  }