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1722903 Vol 10 · Issue 3 Download Paper

CFD Based Analysis On Effect of Heat Transfer and Pressure Drop On Solar Air Heater

CH. Bhanusri K. Meghana

Subject area: Science,Engineering and Technology  ·  Area of research: Thermal Engineering

DOI: 10.64388/IREV10I3-1722903

Abstract

Solar air heaters (SAHs) are attractive for low- and moderate-temperature thermal applications, but conventional smooth absorber plates provide limited heat transfer because of the viscous sub-layer near the heated surface. The present work investigates the thermo-hydraulic performance of a rectangular solar air heater using V+arc and Multiple V+arc artificial roughness geometries. Three-dimensional CFD simulations were performed in ANSYS Fluent 2024 R1 using the SST k–ω turbulence model for Reynolds numbers from 3000 to 11,000 under a uniform heat flux of 1000 W/m². The computational duct has a width of 100 mm, height of 20 mm, test length of 600 mm, roughness pitch of 20 mm, roughness height of 2 mm, and aspect ratio of 5. Experimental measurements were also conducted using an aluminium absorber plate, PT-100 temperature sensors, an anemometer, pyranometer, data logger and U-tube manometer. The Multiple V+arc configuration produced the highest heat-transfer enhancement, with Nusselt number increasing from 37.67 at Re = 3000 to 108.93 at Re = 11,000, approximately 2.9–3.1 times the smooth-plate baseline. The friction factor increased because of flow separation and secondary vortices, with values of approximately 0.030–0.027 for Multiple V+arc. The maximum thermo-hydraulic performance parameter of 2.057 was obtained at Re = 7000. Smooth-plate experimental results showed close agreement with the Dittus–Boelter and Blasius correlations, and the CFD results showed good agreement with experiment. The study demonstrates that Multiple V+arc roughness can substantially improve heat transfer while maintaining a favorable overall thermo-hydraulic performance.

Keywords

solar air heater, artificial roughness, V+arc, Multiple V+arc, CFD, Nusselt number, friction factor, thermo-hydraulic performance.

References

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How to cite this paper

CH. Bhanusri, K. Meghana "CFD Based Analysis On Effect of Heat Transfer and Pressure Drop On Solar Air Heater" Iconic Research And Engineering Journals Volume 10 Issue 3 2026 Page 1077-1088 https://doi.org/10.64388/IREV10I3-1722903
CH. Bhanusri, K. Meghana "CFD Based Analysis On Effect of Heat Transfer and Pressure Drop On Solar Air Heater" Iconic Research And Engineering Journals, vol. 10, no. 3, Sep. 2026, doi: https://doi.org/10.64388/IREV10I3-1722903
CH. Bhanusri, K. Meghana (2026). CFD Based Analysis On Effect of Heat Transfer and Pressure Drop On Solar Air Heater. Iconic Research And Engineering Journals, 10(3). doi: https://doi.org/10.64388/IREV10I3-1722903
CH. Bhanusri, K. Meghana "CFD Based Analysis On Effect of Heat Transfer and Pressure Drop On Solar Air Heater" Iconic Research And Engineering Journals, vol. 10, no. 3, Sep. 2026. Crossref, https://doi.org/10.64388/IREV10I3-1722903
@article{1722903,
      author = {CH. Bhanusri, K. Meghana},
      title = {CFD Based Analysis On Effect of Heat Transfer and Pressure Drop On Solar Air Heater},
      journal = {Iconic Research And Engineering Journals},
      year = {2026},
      volume = {10},
      number = {3},
      pages = {1077-1088},
      issn = {2456-8880},
      url = {https://www.irejournals.com/formatedpaper/1722903.pdf},
      abstract = {Solar air heaters (SAHs) are attractive for low- and moderate-temperature thermal applications, but conventional smooth absorber plates provide limited heat transfer because of the viscous sub-layer near the heated surface. The present work investigates the thermo-hydraulic performance of a rectangular solar air heater using V+arc and Multiple V+arc artificial roughness geometries. Three-dimensional CFD simulations were performed in ANSYS Fluent 2024 R1 using the SST k–ω turbulence model for Reynolds numbers from 3000 to 11,000 under a uniform heat flux of 1000 W/m². The computational duct has a width of 100 mm, height of 20 mm, test length of 600 mm, roughness pitch of 20 mm, roughness height of 2 mm, and aspect ratio of 5. Experimental measurements were also conducted using an aluminium absorber plate, PT-100 temperature sensors, an anemometer, pyranometer, data logger and U-tube manometer. The Multiple V+arc configuration produced the highest heat-transfer enhancement, with Nusselt number increasing from 37.67 at Re = 3000 to 108.93 at Re = 11,000, approximately 2.9–3.1 times the smooth-plate baseline. The friction factor increased because of flow separation and secondary vortices, with values of approximately 0.030–0.027 for Multiple V+arc. The maximum thermo-hydraulic performance parameter of 2.057 was obtained at Re = 7000. Smooth-plate experimental results showed close agreement with the Dittus–Boelter and Blasius correlations, and the CFD results showed good agreement with experiment. The study demonstrates that Multiple V+arc roughness can substantially improve heat transfer while maintaining a favorable overall thermo-hydraulic performance.},
      keywords = {solar air heater, artificial roughness, V+arc, Multiple V+arc, CFD, Nusselt number, friction factor, thermo-hydraulic performance.},
      month = {September},
      doi = {https://doi.org/10.64388/IREV10I3-1722903}
  }