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1702953 Vol 5 · Issue 4 Download Paper

Improvement of Cutting Parameters in Lathe Turning Operation to Enhance Surface Finish

TAMUNO, Yemaiyaye E.O. Isaac B. Nkoi

Subject area: Science,Engineering and Technology  ·  Area of research: Mechanical Engineering

Abstract

In this work, cutting parameters in a lathe turning operation were modelled to enhance surface finish quality of AISI1020 mild steel work-piece. The effect of cutting speed of the lathe turning operation on the rate of material removal and surface roughness of AISI1020 mild steel was analyzed. The amount of feed input on the material removal rate and surface roughness of AISI1020 mild steel was evaluated. Ultimately, an optimal matching cutting parameter for lathe turning operation that enhanced the surface finish quality of AISI1020 mild steel was generated. Employing the application of ANSYS, finite element and Johnson cook flow stress were utilized to get the near. The Taguchi?s robust design was used for optimizing turning parameters on AISI1020 mild steel. Experiments were conducted using L9 orthogonal array and for each experiment, surface roughness was measured, recorded and analyzed using Taguchi S/N ratios. These ratios were calculated with consideration of performance characteristic: Lower-the- Better, as surface roughness is requested to be low. Result showed that surface roughness is mainly affected by depth of cut followed by cutting speed and feed rate respectively, therefore, it is crucial to consider the effects of interactions between other cutting parameters such as the cutting tool nose radius and rake angle and surface roughness in future research, for quality surface finish in lathe turning operations. Recommendations were made that finite element modelling could yield a reduction in overall machining costs and saves time as it predicts the optimal machining parameters for quality work-piece.

Keywords

cutting Parameter, Lathe turning, enhance sirface finish

References

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[2] Amit, J. P., & Kothiyal, R. P. (2012). Experimental Investigation of Machining Parameters of CNC Milling on MRR by Taguchi Method. International Journal of Applied Engineering Research. 3(11), 112-134.

[3] Deepaganesh, P. (2015) Finite Element Simulation in Orthogonal Machining of Inconel 718 Alloy. International Journal of Mechanical and Research, 5(1), 49-54.

[4] Zouhar, J. & Piska, M. (2017). Modelling the Orthogonal Machining Process using Cutting Tools with Different Geometry. MM Science Journal, 5(12), 48-52.

[5] Vikas, B., Magdum, V., & Naik, R. (2013). Evaluation and Optimization of Machining Parameter for Turning of EN 8 Steel, International Journal of Engineering Trends and Technology (IJETT) 4(5), 12-25.

[6] Muhammad, M., Nadeem A. M. & Hassan, I. (2009). Optimization of Surface Finish in Turning Operation by Considering the Machine Tool Vibration using Taguchi Method. International Research Journal of Engineering and Technology (IRJET), 3(8), 522-532.

[7] Eckart, U., & Danny, S. (2020). Process Behaviour of Micro-Textured CVD Diamond Thick Film Cutting Tools During Turning of Ti-6Al-4V. International Research Journal of Engineering and Technology (IRJET), 4(4), 474-483.

[8] Mathews, M., & Nedheesh, E. B. (2014). Modeling and Optimisation of Cutting and Feed Forces in Turning Inconel 718. International Journal of Engineering Research & Technology (IJERT), 3(10), 276-280.

[9] Khalaf, N., Suha, K., Shihab, A., & Mahmoud, K. (2018). Finite Element Modeling and Optimization of Estimated Cutting Forces during Machining of Inconel 718. SSRG International Journal of Material Science and Engineering (IJMSE), 4(3), 1-7.

[10] Shrinivas, D., Chilveri, M. E., & Suryavanshi, A. R. (2013). Optimization of Cutting Parameters in Turning Process to Enhance Tool life. International Engineering Research Journal, 14(3), 1185-1189.

[11] Olodu, D. D. (2018). Optimization and Analysis of Cutting Tool Geometrical Parameters using Taguchi Method. Journal of Applied Science and Environmental Management, 22(3), 346-349.

How to cite this paper

TAMUNO, Yemaiyaye, E.O. Isaac, B. Nkoi "Improvement of Cutting Parameters in Lathe Turning Operation to Enhance Surface Finish" Iconic Research And Engineering Journals Volume 5 Issue 4 2021 Page 98-103
TAMUNO, Yemaiyaye, E.O. Isaac, B. Nkoi "Improvement of Cutting Parameters in Lathe Turning Operation to Enhance Surface Finish" Iconic Research And Engineering Journals, vol. 5, no. 4, Oct. 2021
TAMUNO, Yemaiyaye, E.O. Isaac, B. Nkoi (2021). Improvement of Cutting Parameters in Lathe Turning Operation to Enhance Surface Finish. Iconic Research And Engineering Journals, 5(4).
TAMUNO, Yemaiyaye, E.O. Isaac, B. Nkoi "Improvement of Cutting Parameters in Lathe Turning Operation to Enhance Surface Finish" Iconic Research And Engineering Journals, vol. 5, no. 4, Oct. 2021.
@article{1702953,
      author = {TAMUNO, Yemaiyaye, E.O. Isaac, B. Nkoi },
      title = {Improvement of Cutting Parameters in Lathe Turning Operation to Enhance Surface Finish},
      journal = {Iconic Research And Engineering Journals},
      year = {2021},
      volume = {5},
      number = {4},
      pages = {98-103},
      issn = {2456-8880},
      url = {https://www.irejournals.com/formatedpaper/1702953.pdf},
      abstract = {In this work, cutting parameters in a lathe turning operation were modelled to enhance surface finish quality of AISI1020 mild steel work-piece. The effect of cutting speed of the lathe turning operation on the rate of material removal and surface roughness of AISI1020 mild steel was analyzed. The amount of feed input on the material removal rate and surface roughness of AISI1020 mild steel was evaluated. Ultimately, an optimal matching cutting parameter for lathe turning operation that enhanced the surface finish quality of AISI1020 mild steel was generated. Employing the application of ANSYS, finite element and Johnson cook flow stress were utilized to get the near. The Taguchi?s robust design was used for optimizing turning parameters on AISI1020 mild steel. Experiments were conducted using L9 orthogonal array and for each experiment, surface roughness was measured, recorded and analyzed using Taguchi S/N ratios. These ratios were calculated with consideration of performance characteristic: Lower-the- Better, as surface roughness is requested to be low. Result showed that surface roughness is mainly affected by depth of cut followed by cutting speed and feed rate respectively, therefore, it is crucial to consider the effects of interactions between other cutting parameters such as the cutting tool nose radius and rake angle and surface roughness in future research, for quality surface finish in lathe turning operations. Recommendations were made that finite element modelling could yield a reduction in overall machining costs and saves time as it predicts the optimal machining parameters for quality work-piece.},
      keywords = {cutting Parameter, Lathe turning, enhance sirface finish},
      month = {October},
  }