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Leveraging AI for Predictive Product Costing in Manufacturing

Abhishek P. Sanakal

Subject area: Science,Engineering and Technology  ·  Area of research: Artificial Intelligence

Abstract

Accurate product costing is of crucial importance for the manufacturers wishing to claw out profits, smartly adjust to volatile input markets, and compete on an international scale. In such intricate manufacturing environments, traditional costing methods such as standard costing go far behind in efficacy, with cumbersome assumptions, restrictions in detail, and inclination to historic averages. This article also explains how AI, especially ML algorithms, are potentially providing more accurate and dynamic forecasting of costs for such elements as materials, labor, and overheads. With cases and use cases from the manufacturing domain, we evaluate how predictive algorithms go against all traditional techniques. It elaborates on the practical aspects needed for the installation of an AI-powered costing system, including data integration, model interpretability, and organizational readiness. Although, challenges remain, the transitions to predictive costing provide an acceptable entry into digital transformation and strategic decision-making in manufacturing.

Keywords

Artificial Intelligence, Machine Learning, Predictive Analytics, Product Costing, Manufacturing, Material Costs, Labor Forecasting, Overhead Estimation, ERP Integration, Industry 4.0

References

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[2] Kim, J., & Lee, D. (2021). Deep learning-based cost estimation model for smart manufacturing systems. Journal of Intelligent Manufacturing, 32(5), 1453–1467. https://doi.org/10.1007/s10845-020-01557-w

[3] Wuest, T., Weimer, D., Irgens, C., & Thoben, K. D. (2016). Machine learning in manufacturing: Advantages, challenges, and applications. Production & Manufacturing Research, 4(1), 23–45. https://doi.org/10.1080/21693277.2016.1192517

[4] Nunes, E., Pereira, C. E., & Lezama, F. (2022). Predictive cost estimation using digital twins and artificial intelligence in industrial systems. Procedia CIRP, 104, 1600–1605. https://doi.org/10.1016/j.procir.2022.02.271

[5] Zhou, Z., Fu, Y., & Song, Y. (2019). Integration of artificial intelligence into costing systems for discrete manufacturing. Computers in Industry, 110, 12–21. https://doi.org/10.1016/j.compind.2019.05.001

[6] Tirkolaee, E. B., Hosseini, S. P., & Sadeghi, S. (2020). Smart predictive analytics for cost management in production systems using hybrid AI models. Expert Systems with Applications, 150, 113282. https://doi.org/10.1016/j.eswa.2020.113282

[7] Huang, G. Q., & Mak, K. L. (2003). Web-based conceptual design and cost estimation for molded products. Robotics and Computer-Integrated Manufacturing, 19(4), 283–291. https://doi.org/10.1016/S0736-5845(03)00012-3

[8] Wang, X., & Wang, Y. (2021). A cost prediction framework for smart manufacturing using explainable machine learning. IEEE Transactions on Industrial Informatics, 17(7), 4732–4740. https://doi.org/10.1109/TII.2020.3028904

[9] Choi, B. K., & Kim, B. H. (2002). Integration of cost estimation and scheduling in the early design phase of shipbuilding using AI methods. Computer-Aided Design, 34(10), 803–814. https://doi.org/10.1016/S0010-4485(01)00172-0

[10] Delgoshaei, P., & Bai, Y. (2021). Leveraging AI to improve the precision of cost estimation models in manufacturing project planning. Journal of Manufacturing Systems, 59, 140–151. https://doi.org/10.1016/j.jmsy.2021.02.006

How to cite this paper

Abhishek P. Sanakal "Leveraging AI for Predictive Product Costing in Manufacturing" Iconic Research And Engineering Journals Volume 4 Issue 6 2020 Page 198-207
Abhishek P. Sanakal "Leveraging AI for Predictive Product Costing in Manufacturing" Iconic Research And Engineering Journals, vol. 4, no. 6, Dec. 2020
Abhishek P. Sanakal (2020). Leveraging AI for Predictive Product Costing in Manufacturing. Iconic Research And Engineering Journals, 4(6).
Abhishek P. Sanakal "Leveraging AI for Predictive Product Costing in Manufacturing" Iconic Research And Engineering Journals, vol. 4, no. 6, Dec. 2020.
@article{1709043,
      author = {Abhishek P. Sanakal},
      title = {Leveraging AI for Predictive Product Costing in Manufacturing},
      journal = {Iconic Research And Engineering Journals},
      year = {2020},
      volume = {4},
      number = {6},
      pages = {198-207},
      issn = {2456-8880},
      url = {https://www.irejournals.com/formatedpaper/1709043.pdf},
      abstract = {Accurate product costing is of crucial importance for the manufacturers wishing to claw out profits, smartly adjust to volatile input markets, and compete on an international scale. In such intricate manufacturing environments, traditional costing methods such as standard costing go far behind in efficacy, with cumbersome assumptions, restrictions in detail, and inclination to historic averages. This article also explains how AI, especially ML algorithms, are potentially providing more accurate and dynamic forecasting of costs for such elements as materials, labor, and overheads. With cases and use cases from the manufacturing domain, we evaluate how predictive algorithms go against all traditional techniques. It elaborates on the practical aspects needed for the installation of an AI-powered costing system, including data integration, model interpretability, and organizational readiness. Although, challenges remain, the transitions to predictive costing provide an acceptable entry into digital transformation and strategic decision-making in manufacturing.},
      keywords = {Artificial Intelligence, Machine Learning, Predictive Analytics, Product Costing, Manufacturing, Material Costs, Labor Forecasting, Overhead Estimation, ERP Integration, Industry 4.0},
      month = {December},
  }