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1710832 Vol 9 · Issue 3 Download Paper

Experimental Analysis of Deformation Effects On the Mechanical Characteristics of 6061 Aluminium Alloys

Iwenufo Chinwenwa O.

Subject area: Science,Engineering and Technology  ·  Area of research: Mechanical Engineering

DOI: 10.64388/IREV9I3-1710832-7842

Abstract

This paper reports on an experiment to assess the influence of deformation on the mechanical properties of aluminium 6061 alloys. Mechanical properties such as tensile strength, toughness and hardness is affected by deformation under load. Cast samples underwent mechanical (static and dynamic) testing after being cold rolled to reduce their thickness by 0 to 20 percent. The results indicate a notable improvement in hardness. The observed behaviour can be attributed to the type, quantity, and distribution of Mg2Si secondary phase particles that precipitated inside the matrix and were impacted by the degree of cold-work. Although deformation can enhance the hardness of aluminium 6061 alloy, it also decreases ductility of the creation of voids and microcracks. This may cause the material's elongation and reduction in area indicating a lower ability of the material to deform before failure. Moreover, fatigue behaviour of 6061 aluminium alloys can be affected by deformation. Fatigue fractures can begin and spread as a result of the introduction of flaws and dislocations during deformation, which can serve as stress concentrators. This may cause the material's fatigue life to decrease.

Keywords

Cold Work, Tensile Strength, Toughness, Hardness, Microcracks.

References

[1] Van Lanker. (1967), “Metallurgy of aluminum Alloys.” William Clones and Sons Ltd. pp. 236-248.

[2] Balogun, S., Esezobor, D. and Adeosun, S. (2007), “Effects of Deformation Processing on the Mechanical Properties of Aluminum Alloy 6063.” Metallurgical and Materials Transactions A, Volume 38, Number 7, pp. 1570-1574(5).

[3] Abdulhaqq .A. Hamid, P., Ghosh, S., Jain, O. and Subrata, R. (2005), “Processing, Microstructure and Mechanical Properties of Cast in-situ Al(Mg,Mn)-Al2O3 (MnO2) Composites.” Metallurgical and Materials Transactions A, Vol. 36A, pp 221.

[4] Roy, N., Samuel, A. and Samuel, F. (1996), Metallurgical and Materials Transactions, Vol. 27A, pp. 415-429.

[5] Lassance, D., Schmitz, M., Delannay F. and Pardoen, T. (2002), “Linking Microstructure and High Temperature Ductility in Aluminum alloys AA6xxx.” Seminar paper available online at: www.hallf.kth.se/forskning/ecf15/ECF-proceedings/Lassance.

[6] Valiev, R., Krashkov, N. and Tsenev, K. (1991), “Plastic Deformation of Alloys with Submicron-grained Structure.” Materials Science and Engineering A, Vol.153, Issue 3, pp. 172-196.

[7] Doege, E. and Droder, K. (2001), “Sheet Metal Forming of Magnesium Wrought Alloys- Formability and Process Technology.” Materials Science and Engineering A, Vol. 27B, Issue 3, pp. 89-102.

[8] Li, D. and Ghosh, A. (2003), “Tensile Deformation Behaviour of Aluminium Alloys at Warm Forming Temperatures.” Materials Science and Engineering A, Vol. 352, Issue 1-2, pp. 279- 286.

[9] Miller, W., Zhuang, L., Botterma, J. and Wtterbrood, A. (2000), “Recent Development in Aluminium Alloys for the Automobile Industry.” Journal of Materials Science, Vol. 273, Issue 1-2, pp. 204-215.

How to cite this paper

Iwenufo Chinwenwa O. "Experimental Analysis of Deformation Effects On the Mechanical Characteristics of 6061 Aluminium Alloys" Iconic Research And Engineering Journals Volume 9 Issue 3 2025 Page 1232-1236 https://doi.org/10.64388/IREV9I3-1710832-7842
Iwenufo Chinwenwa O. "Experimental Analysis of Deformation Effects On the Mechanical Characteristics of 6061 Aluminium Alloys" Iconic Research And Engineering Journals, vol. 9, no. 3, Sep. 2025, doi: https://doi.org/10.64388/IREV9I3-1710832-7842
Iwenufo Chinwenwa O. (2025). Experimental Analysis of Deformation Effects On the Mechanical Characteristics of 6061 Aluminium Alloys. Iconic Research And Engineering Journals, 9(3). doi: https://doi.org/10.64388/IREV9I3-1710832-7842
Iwenufo Chinwenwa O. "Experimental Analysis of Deformation Effects On the Mechanical Characteristics of 6061 Aluminium Alloys" Iconic Research And Engineering Journals, vol. 9, no. 3, Sep. 2025. Crossref, https://doi.org/10.64388/IREV9I3-1710832-7842
@article{1710832,
      author = {Iwenufo Chinwenwa O.},
      title = {Experimental Analysis of Deformation Effects On the Mechanical Characteristics of 6061 Aluminium Alloys},
      journal = {Iconic Research And Engineering Journals},
      year = {2025},
      volume = {9},
      number = {3},
      pages = {1232-1236},
      issn = {2456-8880},
      url = {https://www.irejournals.com/formatedpaper/1710832.pdf},
      abstract = {This paper reports on an experiment to assess the influence of deformation on the mechanical properties of aluminium 6061 alloys. Mechanical properties such as tensile strength, toughness and hardness is affected by deformation under load. Cast samples underwent mechanical (static and dynamic) testing after being cold rolled to reduce their thickness by 0 to 20 percent. The results indicate a notable improvement in hardness. The observed behaviour can be attributed to the type, quantity, and distribution of Mg2Si secondary phase particles that precipitated inside the matrix and were impacted by the degree of cold-work. Although deformation can enhance the hardness of aluminium 6061 alloy, it also decreases ductility of the creation of voids and microcracks. This may cause the material's elongation and reduction in area indicating a lower ability of the material to deform before failure. Moreover, fatigue behaviour of 6061 aluminium alloys can be affected by deformation. Fatigue fractures can begin and spread as a result of the introduction of flaws and dislocations during deformation, which can serve as stress concentrators. This may cause the material's fatigue life to decrease.},
      keywords = {Cold Work, Tensile Strength, Toughness, Hardness, Microcracks.},
      month = {September},
      doi = {https://doi.org/10.64388/IREV9I3-1710832-7842}
  }