Home / Current Issue / Paper 1717344
Artificial Intelligence System Design Automation for Equipment Maintenance Decision-Making in Oil and Gas Industry
Subject area: Science,Engineering and Technology · Area of research: Artificial Intelligence
DOI: https://doi.org/10.64388/IREV9I11-1717344
Abstract
This paper has investigated how automation of artificial intelligence system design takes place in equipment’s maintenance decisions within the oil and gas sector. In the oil and gas industry, pumps, compressors, turbines, pipelines, drilling machines, storage tanks and refinery systems are necessary equipment that is vital. When these systems fail, it may cause a halt in production, losses and damages to the environment, safety risks, and decreased operational efficiency. Meanwhile traditional maintenance strategies like corrective and preventive maintenance are frequently not sufficient, since they are based on equivalence and predetermined maintenance programs, manual inspection, and actions taken after failures have already taken place. The research design was of qualitative research examining an organization of the literature on a systematic review of the scholarly works. Peer-reviewed journal articles, conference papers, books, and industrial reports on the topics of artificial intelligence, predictive maintenance, Internet of Things, digital twins, and oil and gas maintenance systems provided secondary data. The results have demonstrated that the most valuable technologies utilized in maintenance decision-making are machine learning, deep learning, predictive analytics, IoT, digital twins, and explainable AI since those enhance fault detection, equipment monitoring, predictive maintenance, and maintenance scheduling. The research also found that AI-based maintenance solutions are very common in the drilling process, pipeline inspection, refinery, offshore platforms, and gas processing plant. These technologies assist organizations to reduce downtimes, enhance equipment’s reliability, cut down on maintenance expenses, enhance safety, and enable real-time decisions. Nonetheless, the paper also established some obstacles to the implementation of AI technologies in the oil and gas maintenance systems, such as poor maintenance data, high implementation cost, security concerns (cyber), insufficient infrastructure, unskilled human resources, and resistance to change were also identified. In the study, it was concluded that there is a great potential in terms of automation in the design of artificial intelligence system that is applicable in the oil and gas industry with respect to maintenance decision making of equipment. It suggested more funding in predictive maintenance systems, digital monitoring, explainable AI, IoT infrastructure, and employee training to enhance the collaboration and efficiency of AI-enhanced maintenance systems in the industry.
Keywords
Artificial Intelligence, Predictive Maintenance, Oil And Gas Industry, Machine Learning, Deep Learning.
References
[1] Abdel-Basset, M., Mohamed, R., & Sallam, K. (2025). Artificial intelligence applications in predictive maintenance for industrial systems. Expert Systems with Applications.
[2] Abdelhafid, H. A., Anwar, M., & Mustapha, H. (2026). AI-driven predictive maintenance for Industry 4.0: A systematic review of models, methods, and challenges. The International Journal of Advanced Manufacturing Technology. https://link.springer.com/article/10.1007/s00170-026-17531-w
[3] Adebayo, T. (2025a). Predictive maintenance in the age of machine learning: Trends, applications, and future directions. Journal of Industrial Engineering and Artificial Intelligence.
[4] Adebayo, T. (2025b). Machine learning practices and applications for predictive maintenance systems. International Journal of Artificial Intelligence in Engineering.
[5] Ahmed, S., Khan, R., & Noor, F. (2025). Machine learning techniques for equipment fault diagnosis in oil and gas facilities. Journal of Petroleum Engineering.
[6] Alabbad, S., & Altınkaya, H. (2026). An intelligent predictive maintenance architecture for substation automation: Real-world validation of a digital twin and AI framework of the Badra Oil Field Project. Electronics, 15(2), 416. https://www.mdpi.com/2079-9292/15/2/416
[7] Alenezi, M., & Alshammari, T. (2025). Predictive analytics and maintenance optimization in oil and gas infrastructure. Energy Informatics.
[8] Alotaibi, F., Alharbi, M., & Hassan, R. (2025). Explainable AI models for predictive maintenance in industrial operations. Artificial Intelligence Review.
[9] Ayeni, A. (2025). Artificial intelligence integration in predictive maintenance for mechanical and industrial engineering systems. Journal of Mechanical Systems and Signal Processing.
[10] Ayeni, A., Bello, O., & Musa, I. (2025). Deep learning techniques for equipment fault detection and predictive maintenance in industrial systems. Engineering Applications of Artificial Intelligence.
[11] Azodo, A., Ibrahim, M., & Yusuf, A. (2025). Maintenance challenges and predictive analytics in oil and gas operations. International Journal of Energy Sector Management.
[12] Azodo, A., Ibrahim, M., Yusuf, A., & Okeke, T. (2025). Artificial intelligence and maintenance optimization in oil and gas infrastructure. Energy Reports.
[13] Bello, O., Ayeni, A., & Ibrahim, A. (2025). Deep learning methods for anomaly detection in oil and gas equipment. Engineering Applications of Artificial Intelligence.
[14] Chui, K. T., Gupta, B. B., & Alhalabi, W. (2024). Artificial intelligence and cybersecurity in industrial IoT systems. Future Generation Computer Systems.
[15] Das, P., Sharma, S., & Kumar, R. (2025). Smart maintenance systems using IoT and edge computing in energy industries. Sustainable Energy Technologies and Assessments.
[16] Elhoseny, M., Singh, A. K., & Hassanien, A. E. (2025). Artificial intelligence for industrial automation and predictive maintenance. Journal of Ambient Intelligence and Humanized Computing.
[17] Farooq, U., Khan, S., & Raza, M. (2025). Intelligent monitoring and predictive maintenance of offshore oil platforms using AI. Ocean Engineering.
[18] Gupta, R., Sharma, P., & Singh, D. (2025). Digital twin frameworks for predictive maintenance in industrial equipment. Computers in Industry.
[19] Hossain, M., Islam, T., & Rahman, A. (2025). AI-driven fault detection and diagnosis for oil and gas pipeline systems. Journal of Natural Gas Science and Engineering.
[20] Ibrahim, M., Yusuf, A., & Azodo, A. (2025). Condition monitoring and maintenance scheduling using artificial intelligence. Maintenance Engineering Journal.
[21] Jaber, A., & Hussein, M. (2025). Edge computing and AI integration in industrial maintenance systems. Journal of Industrial Information Integration.
[22] Kang, J., Zhao, Y., & Zhang, H. (2025). Oilfield equipment condition monitoring and fault prediction based on big data and artificial intelligence. Journal of Petroleum Science and Engineering.
[23] Kang, J., Zhao, Y., Zhang, H., & Liu, P. (2025). Artificial intelligence-based maintenance scheduling and fault diagnosis in oilfield operations. Petroleum Research.
[24] Khalili, Y., Ahmadi, M., & Keshavarz Moraveji, M. (2026). Predictive maintenance for ESPs: Enhancing reliability, efficiency, and sustainability in oil and gas professionals. International Journal of Reliability, Risk and Safety. https://www.ijrrs.com/article_239077_3a62eff9845b185b673160ea282da164.pdf
[25] Khalili, Y., Ahmadi, M., & Moraveji, M. K. (2026). Predictive maintenance technologies for electric submersible pumps in oil and gas systems. Journal of Energy Engineering.
[26] Khan, M., Khan, M. A., Moser, B., & Rafique, W. (2026). AI-driven predictive maintenance in Industrial IoTs: A comprehensive survey. IEEE Internet of Things Journal. https://ieeexplore.ieee.org/abstract/document/11370775/
[27] Khan, M., Rafique, W., & Moser, B. (2026). IoT-enabled predictive maintenance and fault diagnosis using artificial intelligence. IEEE Access.
[28] Kumar, P., Singh, V., & Patel, R. (2025). Artificial intelligence-based corrosion monitoring and leak detection in pipelines. Petroleum Science.
[29] Li, Y., Wang, H., & Zhao, J. (2025). Neural network applications for predictive maintenance in oil refineries. Energy Reports.
[30] Limon, D., Perez, R., & Kumar, S. (2025). Digital twin systems and intelligent maintenance planning in industrial environments. Journal of Industrial Information Integration.
[31] Mardanov, E., Mavlutova, I., & Sloka, B. (2025). AI-driven predictive maintenance using digital twin technology for optimization in oil and gas. In Novel and Intelligent Digital Systems Conference Proceedings. Springer. https://link.springer.com/chapter/10.1007/978-3-032-10827-2_17
[32] Mardanov, E., Mavlutova, I., & Sloka, B. (2025). AI-powered predictive maintenance in oil and gas: Maximizing efficiency and profitability. In Proceedings of the Future of Information and Communication Conference. Springer. https://link.springer.com/chapter/10.1007/978-3-032-07989-3_32
[33] Meza, C., Sobral, M., & Ferreira, R. (2024). Digital twin-enabled maintenance planning and asset management in oil and gas industries. Journal of Industrial Digitalization.
[34] Meza, C., Souza, P., Copetti, T., Sobral, M., & Ferreira, R. (2024). Digital twins and artificial intelligence in oil and gas maintenance systems: Tools, technologies, and frameworks. Journal of Petroleum Technology and Engineering.
[35] Mndiya, S. J., & Krishnamurthy, S. (2026). Artificial intelligence and digital twin applications in wind turbine monitoring, control, and maintenance. In AI-Powered Analysis, Modeling, and Monitoring of Industrial Systems. IGI Global.
[36] Musa, I., Bello, O., & Ayeni, A. (2025). Intelligent maintenance planning for drilling equipment using machine learning. Journal of Petroleum Technology.
[37] Nwankwo, C., Eze, P., & Okafor, J. (2025). AI-enabled maintenance optimization in offshore and subsea operations. Marine Structures.
[38] Rahim, M., Ahmad, T., & Khan, M. (2025). Federated learning for predictive maintenance in industrial IoT environments. IEEE Access.
[39] Rahman, M., Shahrior, T., Iqbal, S., & Abushaiba, I. (2025). Edge intelligence and digital twin integration in industrial predictive maintenance systems. International Journal of Smart Manufacturing.
[40] Rahman, M., Shahrior, T., Iqbal, S., & Abushaiba, I. (2025). Integration of machine learning, digital twins, and edge AI in industrial automation systems. Journal of Intelligent Manufacturing Systems.
[41] Shamim, M., & Ruddro, S. (2025). AI-enabled predictive maintenance tools and condition monitoring techniques: A systematic review. Journal of Manufacturing Systems.
[42] Shamim, M., & Ruddro, S. (2025). Machine learning approaches for industrial condition monitoring and predictive maintenance. Journal of Industrial Analytics.
[43] Singh, P., Verma, R., & Kumar, S. (2025). Artificial intelligence and digital twin integration for maintenance decision-making. Journal of Intelligent Manufacturing.
[44] Thuan, N. D. (2026). Digital twin frameworks for AI-driven wind turbine monitoring and predictive maintenance. In AI-Powered Analysis, Modeling, and Monitoring of Industrial Systems. IGI Global.
[45] Ugwumba, N. K. (2026). Artificial intelligence framework for upstream oil and gas operations: Reservoir characterization, production optimization, and predictive maintenance. Research Square. https://www.academia.edu/download/132148735/Upstream_Oil_and_Gas_Operations.pdf
[46] Veerappan, S. (2025). Digital twin technology for predictive maintenance in industrial assets and oil and gas systems. International Journal of Digital Engineering.
[47] Veerappan, S., Kumar, R., & Singh, P. (2025). Virtual asset modeling and predictive maintenance using digital twin systems. Journal of Computational Engineering.
[48] Zemmouchi-Ghomaria, L. (2025). Explainable AI for predictive maintenance: A review and standardized evaluation framework. ResearchGate Preprint. https://www.researchgate.net/profile/Leila-Zemmouchi-Ghomari/publication/398123644_Explainable_AI_for_predictive_maintenance_A_review_and_standardized_evaluation_framework/links/692c4106e889e65e796ada2e/Explainable-AI-for-predictive-maintenance-A-review-and-standardized-evaluation-framework.pdf
[49] Zemmouchi-Ghomaria, L., Ahmed, R., & Bensaid, H. (2025). Explainable artificial intelligence in industrial maintenance decision-making. Journal of Explainable AI Systems.
[50] Zhang, L., Chen, X., & Liu, Y. (2025). Explainable predictive maintenance systems for industrial equipment management. Artificial Intelligence in Engineering.
How to cite this paper
@article{1717344,
author = {Eboh Chamberline Ihekwoaba, G. N. Obunadike, Abah Joshu A.},
title = {Artificial Intelligence System Design Automation for Equipment Maintenance Decision-Making in Oil and Gas Industry},
journal = {Iconic Research And Engineering Journals},
year = {2026},
volume = {9},
number = {11},
pages = {1413-1429},
issn = {2456-8880},
url = {https://www.irejournals.com/formatedpaper/1717344.pdf},
abstract = {This paper has investigated how automation of artificial intelligence system design takes place in equipment’s maintenance decisions within the oil and gas sector. In the oil and gas industry, pumps, compressors, turbines, pipelines, drilling machines, storage tanks and refinery systems are necessary equipment that is vital. When these systems fail, it may cause a halt in production, losses and damages to the environment, safety risks, and decreased operational efficiency. Meanwhile traditional maintenance strategies like corrective and preventive maintenance are frequently not sufficient, since they are based on equivalence and predetermined maintenance programs, manual inspection, and actions taken after failures have already taken place. The research design was of qualitative research examining an organization of the literature on a systematic review of the scholarly works. Peer-reviewed journal articles, conference papers, books, and industrial reports on the topics of artificial intelligence, predictive maintenance, Internet of Things, digital twins, and oil and gas maintenance systems provided secondary data. The results have demonstrated that the most valuable technologies utilized in maintenance decision-making are machine learning, deep learning, predictive analytics, IoT, digital twins, and explainable AI since those enhance fault detection, equipment monitoring, predictive maintenance, and maintenance scheduling. The research also found that AI-based maintenance solutions are very common in the drilling process, pipeline inspection, refinery, offshore platforms, and gas processing plant. These technologies assist organizations to reduce downtimes, enhance equipment’s reliability, cut down on maintenance expenses, enhance safety, and enable real-time decisions. Nonetheless, the paper also established some obstacles to the implementation of AI technologies in the oil and gas maintenance systems, such as poor maintenance data, high implementation cost, security concerns (cyber), insufficient infrastructure, unskilled human resources, and resistance to change were also identified. In the study, it was concluded that there is a great potential in terms of automation in the design of artificial intelligence system that is applicable in the oil and gas industry with respect to maintenance decision making of equipment. It suggested more funding in predictive maintenance systems, digital monitoring, explainable AI, IoT infrastructure, and employee training to enhance the collaboration and efficiency of AI-enhanced maintenance systems in the industry.},
keywords = {Artificial Intelligence, Predictive Maintenance, Oil And Gas Industry, Machine Learning, Deep Learning.},
month = {May},
doi = {https://doi.org/10.64388/IREV9I11-1717344}
}