Home / Current Issue / Paper 1710144
Design and Simulation of High-Performance Temperature Control System for Glass Annealing Oven
Subject area: Science,Engineering and Technology · Area of research: Electronic Engineering
Abstract
This research presents a comprehensive study focused on the design and simulation of an advanced temperature control system designed for an oven for bottle production. The main issue addressed pertains to the desperate need for precise temperature regulation within the manufacturing process to ensure consistent product quality and operational efficiency. The study employs closed loop control systems, recognized for their adeptness in maintaining predefined temperature levels, as the core research method. A blend of experimental and simulation-based approaches is harnessed to craft and integrate the advanced temperature control system. The research details the annealing process, enhancing bottle ductility and hardness. Employing a closed loop mechanism, fortified with a proportional-integral-derivative (PID) controller to ensure meticulous temperature maintenance. The ZieglerNichols method refines the PID controller calibration, and the process reaction technique determines the PID parameters. The study establishes the integrated system's prowess in enhancing product quality and efficiency, attributing its success to the precise maintenance of the desired temperature range, concomitantly reducing subpar bottle production. The culmination of this research is the highlighting of the study's recommendation for closed-loop control systems, paired with PID controllers, as the optimal approach for temperature management in annealing oven and similar processes, resonating with significant manufacturing, particularly in developing contexts necessitating heightened quality and implications for efficiency. The result showed that PID controller was used to achieve the desired goal and objective because it was able to control the temperature sensors to keep the temperature at the desired range of 500 ? 5500C. The research work was able to achieve its set objectives.
Keywords
Simulation, PID, Ziegler-Nichols method, Temperature.
References
[1] Ahmad Faris B.Z. Automatic Temperature Control with Security System. FY report (2009). Universiti Malaysia Pahang, Malaysia, May 2009.
[2] Akpado K.A, Ezeagwu C.O, Ejiofor.A, Nwokoko A.O. Design, Modelling and Simulation of a Microcontroller Based Temperature Control in a Ventilation System. IJAREEIE vol 2, issue 7, July 2013.
[3] Austin, H., 2009. Electric Motors and Drives: Fundamentals, Types and Application. 3rd Edn., Publisher Elsevier, India, ISBN: 8131206688, pp: 305-323.
[4] Dogan Ibrahim,” Microcontroller Based Temperature” Newnes, 2002.
[5] Fiore, J.M., 1999. Operational Amplifiers and Linear Integrated Circuits: Theory and Application. 1st Edn.,Jaico Publishing House, USA., ISBN13: 9788172247782, pp: 133-138.
[6] Gregory_K._McMillan ”Advanced_Temperature_Measure”, International
[7] Habiballah, E., Mohammed, H., Abd, A., Suliman, A., Ghalib, A., Adam, O., &Babiker, U. G. (2017). Sudan University of Sciences and Technology College of Engineering Department of Electrical Engineering Industrial Temperature Control System Prepared By : Supervised By : October.
[8] James Ron Leigh, “Temperature measurement & control”, Peter Peregrinus, London, 1988.
[9] Johnson, C.D., 2003. Process Control Instrumentation Technology. 7th Edn.,Prentile Hall of India Private Ltd., London, ISBN-10: 0130602485, pp: 321-360.
[10] Kant, K., 2008. Computer Based Industrial Control. 9th Edn., Prentice Hall of India Pvt. Ltd., New Delhi, pp: 259-262.
[11] Kumar.J, Kapoor.R, Brijebda, Hement, Jyoti. Comparative Analysis of Room Temperature Controller using Fuzzy Logic & PID. AEEE, volume 3, No 7:Pp 853- 858 (2013).
[12] Nilam Kumar.” Industrial temperature measurement “,RosemountInc ,Czech Republic,2013.
[13] Nor Mazlu. B.N.Automatic Room Temperature Control Sytem.FY report 2009, Universiti Malaysia Pahang, Malaysia, May 2009.
[14] Patranabis, D., 2006. Principles of Process Control. 2nd Edn., Tata McGraw Hill Publication Company Ltd., USA., pp: 242-246.
[15] Shengyong, Z. And S. Changzan, 2011. Digital wireless telemetry circuit temperature. Proceedings of the IEEE International Conference on Control, Automation and Systems Engineering, July 30-31, 2011, Singapore, pp: 1-3.
[16] Shu-Guang, M.A., 2011. Construction of wireless fire alarm system based on ZigBee technology. Procedia Eng., 11: 308-313.
[17] Singh, 2009. Industrial Instrumentation and Control. 3rd Edn., Tata McGraw Hill Publication Company Ltd., USA., ISBN: 0070262225, pp: 420-422.
[18] Sloss, A.N., D. Symes and C. Wright, 2004. Arm System Developers Guide: Designing and Optimizing System Software. Elsevier/ Morgan, USA., ISBN: 1558608745, Pages: 689.
[19] Snaran, R., S.N. Prasad and N.D. Saksena, 1982. Forging Die Design and Practice. Publisher Chand, UK.,pp: 183-188. Society of Automation, United States of America. 2011.
[20] Sundaresan K. R. And Krishnaswamy P. R. (1978), “Estimation of time delay, time constant parameters in time, frequency and Laplace domains”, Can. J. Chem Eng., 56, pp. 257.
[21] Taylor M.P. Taylor N. Depree, J. Sneyd. Development and validation of models for annealing furnace control from heat transfer fundamentals. Computers and Chemical Engineering, 34, 2010. Cited on page 2.
How to cite this paper
@article{1710144,
author = {Giddel Inny-Mfon Joshua, L. O. Uzoechi, M. Olubiwe, Agoha Stephen Chukwuma, C. K. Oguzie},
title = {Design and Simulation of High-Performance Temperature Control System for Glass Annealing Oven},
journal = {Iconic Research And Engineering Journals},
year = {2025},
volume = {9},
number = {2},
pages = {546-569},
issn = {2456-8880},
url = {https://www.irejournals.com/formatedpaper/1710144.pdf},
abstract = {This research presents a comprehensive study focused on the design and simulation of an advanced temperature control system designed for an oven for bottle production. The main issue addressed pertains to the desperate need for precise temperature regulation within the manufacturing process to ensure consistent product quality and operational efficiency. The study employs closed loop control systems, recognized for their adeptness in maintaining predefined temperature levels, as the core research method. A blend of experimental and simulation-based approaches is harnessed to craft and integrate the advanced temperature control system. The research details the annealing process, enhancing bottle ductility and hardness. Employing a closed loop mechanism, fortified with a proportional-integral-derivative (PID) controller to ensure meticulous temperature maintenance. The ZieglerNichols method refines the PID controller calibration, and the process reaction technique determines the PID parameters. The study establishes the integrated system's prowess in enhancing product quality and efficiency, attributing its success to the precise maintenance of the desired temperature range, concomitantly reducing subpar bottle production. The culmination of this research is the highlighting of the study's recommendation for closed-loop control systems, paired with PID controllers, as the optimal approach for temperature management in annealing oven and similar processes, resonating with significant manufacturing, particularly in developing contexts necessitating heightened quality and implications for efficiency. The result showed that PID controller was used to achieve the desired goal and objective because it was able to control the temperature sensors to keep the temperature at the desired range of 500 ? 5500C. The research work was able to achieve its set objectives.},
keywords = {Simulation, PID, Ziegler-Nichols method, Temperature.},
month = {August},
}