Design and Simulation of High-Performance Temperature Control System for Glass Annealing Oven
Abstract
This research presents a comprehensive study focused on the design and simulation of an advanced temperature control system designed for an oven for bottle production. The main issue addressed pertains to the desperate need for precise temperature regulation within the manufacturing process to ensure consistent product quality and operational efficiency. The study employs closed loop control systems, recognized for their adeptness in maintaining predefined temperature levels, as the core research method. A blend of experimental and simulation-based approaches is harnessed to craft and integrate the advanced temperature control system. The research details the annealing process, enhancing bottle ductility and hardness. Employing a closed loop mechanism, fortified with a proportional-integral-derivative (PID) controller to ensure meticulous temperature maintenance. The ZieglerNichols method refines the PID controller calibration, and the process reaction technique determines the PID parameters. The study establishes the integrated system's prowess in enhancing product quality and efficiency, attributing its success to the precise maintenance of the desired temperature range, concomitantly reducing subpar bottle production. The culmination of this research is the highlighting of the study's recommendation for closed-loop control systems, paired with PID controllers, as the optimal approach for temperature management in annealing oven and similar processes, resonating with significant manufacturing, particularly in developing contexts necessitating heightened quality and implications for efficiency. The result showed that PID controller was used to achieve the desired goal and objective because it was able to control the temperature sensors to keep the temperature at the desired range of 500 – 5500C. The research work was able to achieve its set objectives.
Keywords
Simulation, PID, Ziegler-Nichols method, Temperature.
Citations
IRE Journals:
Giddel Inny-Mfon Joshua , L. O. Uzoechi , M. Olubiwe , Agoha Stephen Chukwuma , C. K. Oguzie
"Design and Simulation of High-Performance Temperature Control System for Glass Annealing Oven" Iconic Research And Engineering Journals Volume 9 Issue 2 2025 Page 546-569
IEEE:
Giddel Inny-Mfon Joshua , L. O. Uzoechi , M. Olubiwe , Agoha Stephen Chukwuma , C. K. Oguzie
"Design and Simulation of High-Performance Temperature Control System for Glass Annealing Oven" Iconic Research And Engineering Journals, 9(2)
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